Apparatus and method for providing electrical power in a well

• US 5,202,194 A
• Filed: 06/10/1991
• Issued: 04/13/1993
• Est. Priority Date: 06/10/1991
• Status: Expired due to Term

• Current Assignee: Halliburton Company
• Original Assignee: Halliburton Company
• Inventors: VanBerg, Charles F. Jr.
• Primary Examiner(s): KALAFUT, STEPHEN J
• Application Number:
  US07/713,197
• Time in Patent Office: 673 Days
• Field of Search: 429/13, 429/47, 175/104
• US Class Current: 429/437
• CPC Class Codes: E21B 41/0085 Adaptations of electric power generating means for use in boreholes
• CPC Class Codes: H01M 8/00 Fuel cells; Manufacture thereof
• CPC Class Codes: H01M 8/04007 related to heat exchange
• CPC Class Codes: Y02E 60/50 Fuel cells

Abstract

A power supply for providing electricity to one or more electrical circuits located downhole in a well comprises a fuel cell adapted to be disposed in the well with the electrical circuit(s). In addition to generating electricity, the fuel cell produces a byproduct liquid, such as water, which can be expelled from the power supply into the well despite substantial pressure, such as hydrostatic pressure, in the well. The fuel cell also generates heat which can be dissipated into the well through the wall of a housing of the power supply. The byproduct liquid can be circulated through the fuel cell to accomplish or assist in this heat dissipation.

Claims

1. A downhole apparatus, comprising:

a tool adapted to be lowered into a well, said tool including at least one electrical circuit requiring electricity; and

a power supply connected to said at least one electrical circuit for providing electricity thereto, said power supply including a fuel cell for generating electricity downhole in the well when said tool and said power supply are disposed in the well.

2. An apparatus as defined in claim 1, wherein said power supply further includes pump means for pumping water, produced in said fuel cell, into the well.

3. An apparatus as defined in claim 2, wherein said power supply further includes heat exchanger means for conducting heat away from said fuel cell, said heat exchanger means including means for circulating a portion of the water produced in said fuel cell through said fuel cell.

4. An apparatus as defined in claim 3, wherein said power supply further includes a container of compressed hydrogen gas and a container of compressed oxygen gas connected to said fuel cell so that hydrogen and oxygen are fed to said fuel cell downhole in the well.

5. An apparatus as defined in claim 4, further comprising a housing having at least said power supply disposed therein, said housing having a maximum outer diameter less than about 6 inches.

6. An apparatus as defined in claim 1, wherein said power supply further includes a container of compressed hydrogen gas and a container of compressed oxygen gas connected to said fuel cell so that hydrogen and oxygen are fed to said fuel cell downhole in the well.

7. An apparatus as defined in claim 6, further comprising a housing having at least said power supply disposed therein, said housing having a maximum outer diameter less than about 6 inches.

8. An apparatus as defined in claim 1, further comprising a housing having at least said power supply disposed therein, said housing having a maximum outer diameter less than about 6 inches.

9. An apparatus as defined in claim 1, wherein said fuel cell is a phosphoric acid fuel cell responsive to hydrogen and oxygen.

10. An apparatus as defined in claim 1, wherein said power supply further includes heat exchanger means for conducting heat away from said fuel cell, said heat exchanger means including means for circulating water produced in said fuel cell through said fuel cell.

11. A power supply for an electrical circuit disposed in a well having a downhole temperature within the range between about 300°

F. and about 400°

F. and having a minimum diameter of about 6 inches through which said power supply is to be lowered with the electrical circuit, said power supply comprising;

a fuel cell having a first inlet and a second inlet and having a first terminal and a second terminal, said first and second terminals for connecting to the electrical circuit, and said fuel cell including means for generating electricity in response to a chemical reaction with hydrogen and oxygen;

a first container having compressed hydrogen gas therein;

first connector means for connecting said first container to said first inlet of said fuel cell;

a second container having compressed oxygen gas therein;

second connector means for connecting said second container to said second inlet of said fuel cell;

water storage means for storing water produced in said fuel cell in response to hydrogen from said first container reacting in said fuel cell with oxygen from said second container;

a housing having said fuel cell, said first container, said first connector means, said second container, said second connector means and said water storage means disposed therein, said housing having a maximum outer diameter less than the minimum diameter of the well; and

means, responsive to electricity from said fuel cell, for pumping water from said water storage means, out of said housing and into the well, said means for pumping disposed in said housing.

12. A power supply as defined in claim 11, further comprising heat exchanger means, disposed in said housing, for conducting heat away from said fuel cell.

13. A power supply as defined in claim 12, wherein said heat exchanger means includes means for circulating water from said water storage means through said fuel cell and back to said water storage means.

14. A power supply as defined in claim 12, wherein said first connector means includes a first pressure regulator, connected to said first container and to said first inlet of said fuel cell;

and wherein said second connector means includes a second pressure regulator, connected to said second container and to said second inlet of said fuel cell.

15. A power supply as defined in claim 11, wherein said first connector means includes a first pressure regulator, connected to said first container and to said first inlet of said fuel cell;

and wherein said second connector means includes a second pressure regulator, connected to said second container and to said second inlet of said fuel cell.

16. A power supply as defined in claim 11, wherein:

said housing has an outlet defined therein; and

said means for pumping includes;

an electric motor having a rotor and further having electrical terminals connected to said first and second terminals, respectively, of said fuel cell so that said electric motor rotates said rotor in response to electricity from said fuel cell; and

a pump connected to said rotor of said motor and having a fluid inlet connected to said water storage means and further having a fluid outlet connected to said outlet of said housing.

17. A method of energizing an electrical circuit of a downhole tool in a well, comprising:

(a) lowering into the well with the downhole tool a power supply comprising a fuel cell electrically connected to the electrical circuit of the downhole tool; and

(b) producing electricity in the well from the fuel cell and providing at least a portion of the electricity to the electrical circuit of the downhole tool.

18. A method as defined in claim 17, wherein said step (b) includes flowing hydrogen into the fuel cell from a first container disposed in the well, flowing oxygen into the fuel cell from a second container disposed in the well, and reacting hydrogen and oxygen within the fuel cell so that electricity is produced and further so that water is produced in the fuel cell.

19. A method as defined in claim 18, further comprising pumping at least a portion of the water produced in the fuel cell out into the well.

20. A method as defined in claim 18, further comprising dissipating heat from the fuel cell, including circulating at least a portion of the water produced in the fuel cell through the fuel cell.

21. A method as defined in claim 18, further comprising (c) supplying energy from outside the well to the fuel cell in the well for converting water produced in the fuel cell to hydrogen and oxygen;

and repeating said step (b) using the hydrogen and oxygen produced in said step (c).

22. A method as defined in claim 17, wherein:

said step (b) includes producing a liquid in conjunction with producing electricity; and

said method further comprises pumping at least a portion of the liquid out into the well.

23. A method as defined in claim 22, further comprising dissipating heat from the fuel cell, including circulating at least a portion of the liquid produced in the fuel cell through the fuel cell.

24. A method as defined in claim 17, further comprising resupplying fuel from outside the well to the fuel cell in the well, including pumping a fuel and an oxidant downhole to the power supply.