Pressurized fluidized bed combustion combined cycle power plant and method of operating the same

• US 5,203,159 A
• Filed: 03/12/1991
• Issued: 04/20/1993
• Est. Priority Date: 03/12/1990
• Status: Expired due to Term

• Current Assignee: Hitachi Engineering Co.,Ltd (Hitachi, Ltd.), Hitachi, Ltd.
• Original Assignee: Hitachi Engineering Co.,Ltd (Hitachi, Ltd.), Hitachi, Ltd.
• Inventors: Koizumi, Naoto, Takashi, Asao, Sasaki, Toshihiko, Hoizumi, Shinichi, Noguchi, Yoshiki
• Primary Examiner(s): Casaregola, Louis J.
• Application Number:
  US07/668,203
• Time in Patent Office: 770 Days
• Field of Search: 60/39.02, 60/39.06, 60/39.12, 60/39.182, 60/39.464, 60/39.23
• US Class Current: 60/773
• CPC Class Codes: F01K 23/062 the combustion bed being pressurised pressurised fluid bed combustion per se F23C10/16
• CPC Class Codes: F02C 3/205 in a fluidised-bed combustor in combination with a steam cycle see F01K23/061; fluidised-bed apparatus in general B01J8/18; fluidised-bed combustors in general F23C10/00
• CPC Class Codes: Y02E 20/16 Combined cycle power plant [CCPP], or combined cycle gas turbine [CCGT]

Abstract

A pressurized fluidized bed combustion combined cycle power plant has a gas turbine unit of single spindle type in which a turbine, driven by combustion gas from burning of coal in a pressurized fluidized bed combustion boiler, drives an electrical generator at constant speed and drives a compressor supplying compressed combustion air to the boiler. To permit partial load operation, a control arrangement is provided to effect, in dependence upon an operating load of the boiler, control of at least one of the flow rate of the combustion air into the boiler, and the operating pressure in the combustion chamber of the boiler. The control arrangement may be, for example, a valve controlling a by-pass flow of the combustion air and/or inlet guide vanes of the compressor.

Claims

1. A pressurized fluidized bed combustion combined cycle power plant comprising:

a pressurized fluidized bed combustion boiler means for burning coal and producing steam by combustion heat and including a combustion chamber in which said coal is burned;

a gas turbine unit including a gas turbine driven by combustion gas from burning of said coal in said boiler means, a spindle rotated at a constant speed by said turbine, an electrical generator driven at a constant speed by said spindle, a compressor means on said spindle for supplying compressed combustion air to said boiler means for burning the coal;

control means for controlling, in dependence upon an operating load of said boiler means, at least one of a flow rate of said combustion air into said boiler means, and an operating pressure in said combustion chamber of said boiler means and wherein said control means controls at least one of said combustion air flow rate and said operating pressure by adjustment of at least two adjusting means, and wherein each of said at least two adjusting means is adapted to adjust at least one of said combustion air flow rate and said operating pressure.

2. A power plant according to claim 1, wherein said control means controls at least one of said combustion air flow rate and said operating pressure in such a manner so as to maintain support of a combustion of coal in said boiler means over a load range of said boiler means from full load to less than 80% of full load.

4. A power plant according to claim 1, further comprising a conduit means for supplying air to said compressor means to be compressed therein, and adjustable flow resistance means in said conduit means, and wherein said control means controls said flow resistance means so as to effect control of said operating pressure.

5. A power plant according to claim 1, further comprising a conduit means extending from said compressor means to said boiler means for supplying said compressed combustion air, a branch conduit branching from said conduit means, an air expansion turbine connected to said conduit means by said branch conduit, and flow control means for controlling flow in said branch conduit to said air expansion turbine, and wherein said control means controls said flow control means to effect control of at least one of said combustion air flow rate and said operating pressure.

6. A power plant according to claim 5, further comprising a sensor means for sensing at least one of temperature and pressure of said combustion gas at entry to said gas turbine, and wherein said control means effects adjustment of said flow control means in dependence upon an output of said sensor means to maintain said combustion air flow rate and said operating pressure within a predetermined relationship with respect to each other.

3. A power plant said power plant comprising:

a pressurized fluidized bed combustion boiler means for burning coal and producing steam by combustion heat and including a combustion chamber in which said coal is burned;

a gas turbine unit including a gas turbine driven by combustion gas from burning of said coal in said boiler means, a spindle rotated at a constant speed by said turbine, an electrical generator driven at a constant speed by said spindle, a compressor means on said spindle for supplying compressed combustion air to said boiler means for burning the coal;

control means for controlling, in dependence upon an operating load of said boiler means, at least one of a flow rate of said combustion air into said boiler means, and an operating pressure in said combustion chamber of said boiler means, and

conduit means extending from said compressor means to said boiler means for supplying said compressed combustion air to said boiler means, a booster compressor means for boosting pressure of said combustion air in said conduit means, and drive means for driving said booster compressor means, said control means controlling said drive means so as to effect control of at least one of said combustion air flow rate and said operating pressure.

7. A power plant comprising a pressurized fluidized bed combustion boiler means for burning coal and producing steam by combustion heat and including a combustion chamber in which said coal is burned;

a gas turbine unit including a gas turbine driven by combustion gas from burning of said coal in said boiler means, a spindle rotated at a constant speed by said turbine, an electrical generator driven at a constant speed by said spindle, a compressor means on said spindle for supplying compressed combustion air to said boiler means for burning the coal;

control means for controlling, in dependence upon an operating load of said boiler means, at least one of a flow rate of said combustion air into said boiler means, and an operating pressure in said combustion chamber of said boiler means; and

adjustable vanes for controlling air flow rate into said compressor means, a first conduit means extending from said compressor to said boiler means for supplying said compressed combustion air to said boiler means, a second conduit means extending from said boiler means to said gas turbine for supplying said combustion gas to said gas turbine, and a by-pass means for connecting said first conduit means to said second conduit means, and flow control means for controlling an air flow rate in said by-pass means, and wherein said control means controls at least one of said adjustable vanes and said flow control means of said by-pass means to control at least one of said combustion air flow rate and said operating pressure.

8. A method of operating a pressurized fluidized bed combustion combined cycle power plant, said power plant comprising a pressurized fluidized bed combustion boiler means for burning coal and producing steam by combustion heat and including a combustion chamber in which said coal is burned;

a gas turbine unit including a gas turbine driven by combustion gas from burning of said coal in said boiler means, a single spindle rotated at a constant speed by said gas turbine, an electrical generator driven at a constant speed by said single spindle, a compressor means on said single spindle for supplying compressed combustion air to said boiler means for burning of said coal, said method comprising the steps of;

operating said power plant, and

controlling, during operation of said power plant, at least one of a flow rate of said combustion air into said boiler means, and an operating pressure in said combustion chamber of said boiler means in dependence upon the operating load of said boiler means and, wherein at least one of said combustion air flow rate and said operating pressure is controlled during the controlling step by adjustment of at least two adjusting means, with each of said at least two adjusting means being adapted to adjust at least one of said combustion air flow rate and said operating pressure.

9. A method according to claim 8, wherein at least one of said combustion air flow rate and said operating pressure is controlled during the step of controlling in such a manner so as to maintain support of combustion of said coal in said boiler means over a load range of said boiler means from a full load to less than 80% of a full load operation.

11. A method according to claim 8, wherein said power plant further comprises a conduit means for supplying air to said compressor means to be compressed therein, and adjustable flow resistance means in said conduit means, and wherein said step of controlling includes controlling said flow resistance means so as to effect control of said operating pressure.

12. A method according to claim 8, wherein said power plant further comprises a conduit means extending from said compressor means to said boiler means for supplying said compressed combustion air to said boiler means, a branch conduit branching from said conduit means, an air expansion turbine connected to said conduit means by said branch conduit, and flow control means for controlling flow in said branch conduit to said air expansion turbine, and wherein said step of controlling includes controlling said flow control means to effect control of at least one of said combustion air flow rate and said operating pressure.

13. A method according to claim 12, wherein said power plant further comprises a sensor means for sensing at least one of temperature and pressure of said combustion gas at an entry to said gas turbine, and wherein said step of controlling includes adjusting said flow control means for said air expansion turbine in dependence upon an output of said sensor means to maintain said combustion air flow rate and said operating pressure within a predetermined relationship with respect to each other.

16. Method according to claim 8, wherein the step of controlling at least one of said combustion air flow rate and said operating pressure controls a temperature of inlet gas to said gas turbine in dependence upon the operating load of the power plant.

17. A method according to claim 8, further comprising the step of controlling an outlet temperature of the combustion gas from said boiler means to control an outlet temperature of said gas turbine and improve efficiency of the power plant.

10. A method of operating a pressurized fluidized bed combustion combined cycle power plant, said power plant comprising a pressurized fluidized bed combustion boiler means for burning coal and producing steam by combustion heat and including a combustion chamber in which said coal is burned, a gas turbine unit including a gas turbine driven by combustion gas from burning of said coal in said boiler means, a single spindle rotated at a constant speed by said gas turbine, an electrical generator driven at a constant speed by said single spindle, a compressor means on said single spindle for supplying compressed combustion air to said boiler means for burning of said coal, said method comprising the steps of:

operating said power plant, and

controlling, during operation of said power plant, at least one of a flow rate of said combustion air into said boiler means, and an operating pressure in said combustion chamber of said boiler means in dependence upon the operating load of said boiler means, and wherein said power plant further comprising a conduit means extending from said compressor means to said boiler means for supplying said combustion air to said boiler means, a booster compressor means for boosting pressure of said combustion air in said conduit means and drive means for driving said booster compressor means, and wherein said step of controlling includes controlling said drive means so as to effect control of at least one of said combustion air flow rate and said operating pressure.

14. A method of operating a pressurized fluidized bed combustion combined cycle power plant, said power plant comprising a pressurized fluidized bed combustion boiler means for burning coal and producing steam by combustion heat and including a combustion chamber in which said coal is burned, a gas turbine unit including a gas turbine driven by combustion gas from burning of said coal in said boiler means, a single spindle rotated at a constant speed by said gas turbine, an electrical generator driven at a constant speed by said single spindle, a compressor means on said single spindle for supplying compressed combustion air to said boiler means for burning of said coal, said method comprising the steps of:

operating said power plant, and

controlling, during operation of said power plant, at least one of a flow rate of said combustion air into said boiler means, and an operating pressure in said combustion chamber of said boiler means in dependence upon the operating load of said boiler means, and wherein said power plant further comprises adjustable vanes for controlling an air flow rate into said compressor means, a first conduit means extending from said compressor means to said boiler means for supplying said compressed combustion air to said boiler means, a second conduit means extending from said boiler means to said gas turbine for supplying said combustion gas to said gas turbine, a by-pass means for connecting said first conduit means to said second conduit means, and flow control means for controlling an air flow rate in said by-pass means, and wherein said step for controlling includes controlling at least one of said adjustable vanes and said flow control means of said by-pass means to control at least one of said combustion air flow rate and said operating pressure.

15. Method according to claim 14 wherein said controlling of said adjustable vanes includes adjusting at least one of said adjusting vanes to control the power plant operation over a first range of an operating load of the power plant, and adjusting said flow control means of said by-pass means to control the power plant operation over a seecond range of an operating load of the power plant, and wherein said first range is closer to a full operating load of the power plant than said second range.

18. A method of operating a pressurized fluidized bed combustion combined cycle power plant, said power plant comprising a pressurized fluidized bed combustion boiler means for burning coal and producing steam by combustion heat and including a combustion chamber in which said coal is burned, a gas turbine unit including a gas turbine driven by combustion gas from burning of said coal in said boiler means, a single spindle rotated at a constant speed by said gas turbine, an electrical generator driven at a constant speed by said single spindle, a compressor means on said single spindle for supplying compressed combustion air to said boiler means for burning of said coal, said method comprising the steps of:

operating said power plant, and

controlling, during operation of said power plant, at least one of a flow rate of said combustion air into said boiler means, and an operating pressure in said combustion chamber of said boiler means in dependence upon the operating load of said boiler means, and wherein the step of controlling at least one of said flow rate of said combustion air and said operating pressure includes controlling an operation of at least two of the following elements;

a throttle valve controlling air pressure at an inlet of said compressor means,

vane means for controlling an air flow rate at said inlet of said compressor means,

a by-pass valve means for controlling an air flow rate from said compressor means to said boiler means,

drive means of a booster compressor for controlling pressure of air supplied from said compressor means to said boiler means,

a valve means for controlling a flow through an expansion turbine operated by compressed air from said compressor means,

a valve means for controlling a flow rate of combustion gas from said boiler means to said gas turbine, and

a valve means for controlling combustion gas flow from said boiler means to a second gas turbine not mounted on said spindle.

19. A power plant comprising a pressurized fluidized bed combustion boiler means for burning coal and producing steam by combustion heat and including a combustion chamber in which said coal is burned;

a gas turbine unit including a gas turbine driven by combustion gas from burning of said coal in said boiler means, a spindle rotated at a constant speed by said turbine, an electrical generator driven at a constant speed by said spindle, a compressor means on said spindle for supplying compressed combustion air to said boiler means for burning the coal;

control means for controlling, in dependence upon an operating load of said boiler means, at least one of a flow rate of said combustion air into said boiler means, and an operating pressure in said combustion chamber of said boiler means, and wherein said control means includes

a throttle valve controlling air pressure at an inlet of said compressor means,

vane means for controlling an air flow rate at said inlet of said compressor means,

a by-pass valve means for controlling an air flow rate from said compressor means to said boiler means,

drive means of a booster compressor for controlling pressure of air supplied from said compressor means to said boiler means,

a first valve means for controlling a flow through an expansion turbine operated by compressed air from said compressor means,

a second valve means for controlling a flow rate of combustion gas from said boiler means to said gas turbine, and

a third valve means for controlling combustion gas flow from said boiler means to a second gas turbine not mounted on said spindle and wherein said control means control at least one of said flow rate of said combustion air and said operating pressure by controlling at least two of said throttle valve, said vane means, said by-pass valve means, said drive means, said first valve means, said second valve means and said third valve means.