Noise control of air conditioner

• US 5,203,178 A
• Filed: 05/07/1991
• Issued: 04/20/1993
• Est. Priority Date: 10/30/1990
• Status: Expired due to Fees

• Current Assignee: NORM Pacific Automation Corporation
• Original Assignee: NORM Pacific Automation Corporation
• Inventors: Shyu, Jia-Ming
• Primary Examiner(s): Wayner, William E.
• Application Number:
  US07/696,506
• Time in Patent Office: 714 Days
• Field of Search: 62/228.4, 62/296, 62/180, 417/14, 318/66-68, 181/403
• US Class Current: 62/180
• CPC Class Codes: F04C 2270/125 Controlled or regulated
• CPC Class Codes: F04C 28/28 Safety arrangements; Monitoring
• CPC Class Codes: F04D 29/661 especially adapted for elastic fluid pumps
• CPC Class Codes: F24F 13/24 Means for preventing or suppressing noise
• CPC Class Codes: F24F 2013/247 Active noise-suppression
• CPC Class Codes: G05D 19/02 characterised by the use of electric means

Abstract

An air conditioning apparatus having a condenser fan, an evaporator fan, a compressor, at least two motor for driving the fans and the compressor, and being responsive to vibration of the apparatus to control the speed of each motor to reduce the vibration. In its preferred embodiments, the apparatus performs a test to determine optimum speeds of the motors to minimize the vibration. The apparatus uses a microcomputer, operative during the test to change the speed of at least one of the motors to each of a plurality of different speed values within a predetermined speed range, and at least one vibration detector. The detector detects values of the vibration when the motors are operating at the different speed values. At the end of the test, the motors are controlled to operate at the speed value at which the vibration is minimized.

Claims

1. In an air conditioning apparatus having a condenser fan, an evaporator fan, a compressor, and at least two motors for driving the fans and the compressor, the improvement comprising means, responsive to vibration of the apparatus, for controlling a speed of each of said motors to reduce the vibration;

wherein said controlling means performs a test to determine optimum speeds of said motors to minimize the vibration, said controlling means including

a microcomputer means operative during the test to change the speed of at least one of said motors to each of a plurality of speed values within a predetermined speed range, and

at least one detector for detecting values of the vibration, said controlling means controlling said at least one of said motors, at a termination of the test, to operate at a speed value at which the vibration is minimized.

2. An apparatus according to claim 1, wherein said microcomputer means terminates the test and controls the motors to operate at respective most recent speed values at which the motors have been operated, if the detected vibration at the most recent speed values is not greater than a predetermined normal vibration value.

3. An apparatus according to claim 2, wherein the apparatus is operable in any one of a plurality of states, each state being defined by corresponding ranges of speed of the motors, said microcomputer means storing for each state a normal vibration value and respective optimum speeds of the motors, said microcomputer means being responsive to a requested change in the state of the apparatus to perform said test, with speed values of the motors in the respective speed ranges defined by the requested state, until the earlier of (1) detection of the vibration to be not greater than the normal vibration value for the requested state and (2) completion of the test at each of the plurality of motor speeds in the respective speed ranges corresponding to the requested state, wherein if the test is completed before a vibration not greater than the normal vibration value is detected, the tested speed values producing the lowest vibration are substituted as the stored optimum speeds for the requested state.

4. An apparatus according to claim 3, wherein said microcomputer means performs the test in such a manner that the vibration values are first detected while each motor, except one, operates at the stored optimum speed corresponding thereto and the speed of the one motor is modulated while the vibration is detected, and if a vibration less than the normal vibration value is not detected, then the speed of each of two motors is modulated while the vibration is detected.

5. An apparatus according to claim 1, wherein said at least one detector is an infrared sensor.

6. An apparatus according to claim 1, wherein said controlling means further includes a human body detector for continuously detecting whether a human body is in a vicinity of the apparatus, said microcomputer means being responsive during the test to a detection of a human body to discontinue the test until a human body is no longer detected.

7. An air conditioning machine, comprising at least two motors for actuating a condenser fan, an evaporator fan and a compressor, and means for controlling and modulating the rotational speed of each motor to enable the respective rotational speeds of the motors to be adjusted to an optimum status which eliminates resonant vibration and reduces noise when the machine operates in its environment, said means including a microcomputer and at least a detector for detecting vibration and noise values of the machine, searching for an optimum status for all said motors wherein said machine operates with minimum vibration and noise and controlling said motors to their required rotational speeds.

8. A machine according to claim 7, wherein said microcomputer controls each motor by the following steps:

(1) When an operational status of said machine is requested to be changed, said microcomputer fetches corresponding fundamental rotational values for each motor and controls each motor'"'"'s rotational speed based on said values; and

(2) When said detected vibration and noise value is beyond a preset value, said microcomputer starts to modulate the rotational speed of one or more than one of the motors till said detected value is close to said preset value or a minimum vibration and noise value.

9. A machine according to claim 8 wherein the rotational speed of each motor is modulated step by step within a preset adjustable range corresponding to said fundamental rotational value.

10. A machine according to claim 8 wherein the modulation for said motors is in the following sequence:

first, to try to modulate the rotational speed of one of said motors;

if not, try two of them; and

so forth till all motors are modulated at the same time.

11. A machine according to claim 7 further comprises a human body detector for sensing if there is anybody in its environment and outputting corresponding signals to said microcomputer.

12. A machine according to claim 11 wherein said microcomputer controls said motors by the following steps:

(1) When the operational status of said machine is requested to change, said microcomputer controls the rotational speed of each said motor by retrieving corresponding rotational values for each motor with minimum noise;

(2) When the detected value of said vibration and noise detector is beyond an anticipated region, and said human body detector senses that nobody is in a vicinity of the machine, said microcomputer starts an overall test which enables said motors to orderly modulate their rotational speed within their adjustable regions and record the values of vibration and noise simultaneously till all the modulation is done;

during the testing, when said human body detector senses that someone is in said vicinity, said microcomputer discontinues the test and restores the machine to the original operating status; and

will continue the test when nobody is in said vicinity; and

(3) When the machine is in use and said motor need to change their rotational speed, said microcomputer avoids selections of motor rotational speeds with loud noise and controls rotational speed of said motors with minimum vibration and noise based on said recorded values of vibration and noise.