Recirculation hot water system

• US 5,205,318 A
• Filed: 07/21/1992
• Issued: 04/27/1993
• Est. Priority Date: 07/21/1992
• Status: Expired due to Fees

• Current Assignee: Sjoberg Industries Incorporated
• Original Assignee: Sjoberg Industries Incorporated
• Inventors: Thompson, Herbert E., Massaro, Donald J.
• Primary Examiner(s): CHAMBERS, A MICHAEL
• Application Number:
  US07/917,509
• Time in Patent Office: 280 Days
• Field of Search: 137/337, 137/565, 126/362, 417/32, 251/129.04
• US Class Current: 137/337
• CPC Class Codes: F24D 17/0078 Recirculation systems
• CPC Class Codes: Y10T 137/6497 Hot and cold water system having a connection from the hot to the cold channel
• CPC Class Codes: Y10T 137/85978 With pump

Abstract

Recirculation hot water system including a fluid delivery system used to supply potable water throughout a home or other facility, having a hot water supply pipe, a cold water supply/return pipe, a hot water heater, a pump, a manifold, a control system, a hot water and cold water faucet or valve, and a demand site (typically a sink or wash basin). The manifold further includes a thermostatic actuator and a check valve. The control means further includes a sending unit, installed in close proximity to the demand site, and a receiving unit, installed in close proximity to the heater. Command signals are transferred, from the sending unit to the receiving unit, via modulated signals that pass through the AC power lines that are used to distribute power throughout the home or facility. The main potable water supply is bifurcated into the hot water and cold water supply pipes with the heater installed in the hot water supply pipe upstream of the manifold, and the pump installed between the heater and the manifold and in close proximity to the heater. The hot and cold water supply pipes are in fluid communication with separate inlets to the manifold. An outlet from the manifold is in fluid communication with a cold water valve, while another outlet from the manifold is in fluid communication with a hot water valve. The manifold is internally ported such that the hot and cold water supply pipes are in fluid communication with each other.

Claims

1. A system for delivering, to a demand site located in a home, a quantity of potable water, at an ambient temperature and at an elevated temperature, comprising:

a main potable water delivery path for generally directing said potable water;

a closeable bifurcated flow path communicatively coupled to said main delivery path and for directing said water to said demand sites, said bifurcated path including a first flow path for directing said potable water generally at said elevated temperature, and a second flow path for directing said potable water generally at said ambient temperature;

heater means installed in said first flow path, for heating said potable water to said elevated temperature;

a manifold including a temperature responsive valve, a first inlet, a second inlet, a first outlet, and a second outlet, wherein said first inlet connection is communicatively coupled to said first flow path and said second inlet connection is communicatively coupled to said second flow path, and said manifold is internally ported so as to communicatively couple said first flow path to said second flow path, wherein said temperature responsive valve is responsive to a temperature of said water flowing in said first flow path and is operative to permit said water to flow from said first flow path, through said manifold, and into said second flow path if said temperature is below a predetermined temperature level;

pump means inserted in said first flow path between said heater means and said manifold, for pumping said water at said elevated temperature through said first flow path;

faucet means communicatively coupled to said first outlet and said second outlet, for delivering said water to said demand site;

actuation means for selectively energizing said pump means to cause water to flow;

whereby if said pump means is energized and if said water flowing in said first flow path is below said predetermined temperature level, then said pump means causes said water to flow from said first flow path, through said manifold, into said second flow path until said actuation means de-energizes said pump or said water flowing in said first flow path is at or above said predetermined temperature level.

2. A system for delivering a quantity of potable water, at an ambient temperature and at an elevated temperature, as described in claim 1, wherein said actuation means includes:

an power distribution means for supplying power and for transmitting modulated signals;

a sending unit for generating a command signal, said sending unit is plugged into a first outlet that is located in close proximity to said demand site;

a receiving unit responsive to said command signal and operative to selectively energize said pump means, said receiving unit communicatively coupled to said pump means and plugged into a second outlet that is located in close proximity to said pump means, said second outlet communicatively coupled to said first outlet via said power distribution means; and

whereby said sending unit generates said command signal that is modulated and transmitted over said power distribution means to said receiving unit, and said receiving unit in response to said command signal is operative to selectively energize said pump means.

3. A system for delivering a quantity of potable water, at an ambient temperature and at an elevated temperature, as described in claim 1, wherein said actuation means includes:

a power distribution means for supplying power to a plurality of locations throughout said home;

a sending unit for generating a command signal and located in close proximity to said demand site, said sending unit including a transmitting antenna for transmitting said command signals via radio frequency waves;

a receiving unit responsive to said command signal and operative to selectively energize said pump means, wherein said receiving unit including a receiving antenna for receiving said command signals output from said transmitting antenna, also said receiving unit communicatively coupled to said pump means and plugged into an outlet that is located in close proximity to said pump means, with said second outlet communicatively coupled to said power distribution means; and

whereby, said sending unit generates said command signal that is transmitted from said transmitting antenna, via radio frequency waves, to said receiving antenna and said receiving unit, said receiving unit in response to said command signal is operative to selectively energize said pump means.

4. A system for delivering a quantity of potable water, at an ambient temperature and at an elevated temperature, as described in claim 1, wherein said actuation means includes:

a power distribution means for supplying power to a plurality of locations throughout said home;

a sending unit for generating a command signal, said sending unit including a transmitting antenna for transmitting said command signals via radio frequency waves, and plugged into a first outlet that is located in close proximity to said demand site;

a receiving unit responsive to said command signal and operative to selectively energize said pump means, wherein said receiving unit includes a receiving antenna for receiving said command signals output from said transmitting antenna, also said receiving unit communicatively coupled to said pump means and plugged into a second outlet that is located in close proximity to said pump means, with said second outlet communicatively coupled to said first outlet via said power distribution means;

a thermal sensor for sensing the temperature of said water exiting said manifold from said first outlet and in response thereto generating said command signal, wherein said sensor is inserted between said faucet means and said manifold, immediately upstream of said first outlet, and includes a transmitting antenna for transmitting said command signal via radio frequency waves;

whereby said sensor in response to the temperature of said water exiting said manifold from said second outlet, generates said command signal that is transmitted from said transmitting antenna, via radio frequency waves, to said receiving antenna on said sending unit, said sending unit in response to said command signal is operative to generate a second command signal that is modulated and transmitted over said power distribution means to said receiving unit, and said receiving unit in response to said command signal is operative to selectively energize said pump means.

5. A system for delivering a quantity of potable water, at an ambient temperature and at an elevated temperature, as described in claim 1, wherein said manifold includes:

a generally tubular shaped body including a longitudinal axis and an axial axis of orientation, and further including a wall, first open end, a second open end, and a main passageway disposed longitudinally through said body communicatively coupling said first and second ends;

a first end plug disposed in said first open end, said plug generally circular in shape and having an inner face and an outer face;

a second end plug disposed in said second open end, said plug generally circular in shape and having an inner face and an outer face;

a hot water passageway formed through said wall near said first open end and formed in a generally axial direction of orientation wherein said main passageway and said hot water passageway are generally perpendicular to each other, said hot water passageway being in fluid communication with said main passageway via a chamber;

a cold water passageway formed through said wall near said second open end and formed in a generally axial direction of orientation wherein said main passageway and said cold water passageway are generally perpendicular to each other, said cold water passageway being in fluid communication with said main passageway via an orifice, wherein said water can flow from said hot water passageway, through said main passageway, through said orifice, into said cold water passageway;

check valve means disposed at junction of said main and cold water passageways to prevent said water from flowing from said cold water passageway, through said orifice, through said main passageway, and into said hot water passageway;

a thermal actuator disposed in said chamber and generally cylindrical in shape with a bottom end and a top end, said bottom end disposed onto said inner face of said first end plug, said top end slidably disposed within a shuttle;

spring-biased sealing means generally tubular in shape with a top end and a bottom end, said bottom end disposed onto said shuttle and said top end circumferentially sized to be slidably disposed within said orifice thereby sealing said orifice; and

whereby said thermal actuator responds to an increase in the temperature of said water flowing in said hot water passageway by longitudinally extending into said main passageway thereby slidably disposing said seal into said orifice and thereby preventing said water from flowing from said hot water passageway, through said main passageway, and into said cold water passageway, in the alternative, said thermal actuator responds to a decrease in the temperature of said water flowing in said hot water passageway by longitudinally contracting into said main passageway thereby slidably removing said seal out of said orifice and thereby allowing said water to flow from said hot water passageway, through said main passageway, and into said cold water passageway.