Tubular bag with shock absorber band tube for making such bag, and method for its production

• US 5,205,650 A
• Filed: 12/13/1989
• Issued: 04/27/1993
• Est. Priority Date: 04/18/1988
• Status: Expired due to Term

• Current Assignee: Ole-Bendt Rasmussen
• Original Assignee: Ole-Bendt Rasmussen
• Inventors: Rasmussen, Ole-Bendt
• Primary Examiner(s): Elkins, Gary E.
• Application Number:
  US07/435,471
• Time in Patent Office: 1,231 Days
• Field of Search: 383/107, 383/120, 383/903, 206/521, 493/58, 493/227, 493/240, 493/241, 428/35.2, 428/35.5, 428/156, 428/167
• US Class Current: 383/107
• CPC Class Codes: B29C 55/18 by squeezing between surfaces, e.g. rollers
• CPC Class Codes: B31F 1/07 Embossing , i.e. producing impressions formed by locally deep-drawing, e.g. using rolls provided with complementary profilesB31F1/128 takes precedence; corrugating B31F1/20; embossing in combination with printing B41F19/02, B41M1/24; typewriters for embossing B41J3/38; stamping in combination with deforming B41K3/36
• CPC Class Codes: B31F 2201/0733 Pattern
• CPC Class Codes: B31F 2201/0738 Cross sectional profile of the embossments
• CPC Class Codes: B31F 2201/0743 having a matching profile
• CPC Class Codes: B31F 2201/0756 Characteristics of the incoming material, e.g. creped, embossed, corrugated
• CPC Class Codes: B31F 2201/0758 Characteristics of the embossed product
• CPC Class Codes: B64D 17/02 Canopy arrangement or construction
• CPC Class Codes: B64D 17/36 incorporating friction devices or frangible connections to reduce shock loading of canopy B64D17/343, B64D17/346 take precedence
• CPC Class Codes: B65D 33/00 Details of, or accessories for, sacks or bags
• CPC Class Codes: Y10S 383/903 Stress relief
• CPC Class Codes: Y10T 428/24479 including variation in thickness
• CPC Class Codes: Y10T 428/2457 Parallel ribs and/or grooves

Abstract

Orientable thermoplastic polymeric film material is provided with at least one stretched zone in which the material has been stretched in a first direction and, adjacent to the opposite sides of the zone, unstretched zones in which the material is substantially unstretched. The material is of particular value for preventing rupture of bags containing the material, especially when the zones are adjacent a seam in a filled sack and/or in the gusset of a gusset bag.

Claims

1. A tube for forming a tubular bag closed at at least one end by a generally transverse seam at a predetermined generally transverse locus along the length of the tube, said seam resulting in a rupture zone adjacent thereto which is susceptible to rupture when subjected to impact stress, said tube being formed of generally continuous orientable thermoplastic polymeric material, the film material of said tube including adjacent the predetermined locus of said rupture zone a shock-absorbing band of limited depth perpendicular to said predetermined locus which is separated from said locus by a region of unstretched film material and extends in width over a significant portion of the transverse dimension of the tube, said shock absorbing band comprising:

a plurality of discrete stretched zones of film material stretched in a direction generally perpendicular to the locus and alternating one by one with a plurality of generally narrow stripes of substantially unstretched film material with the stripes extending lengthwise in substantially the same generally perpendicular direction,

whereby impact stress forces applied to the tube material adjacent said rupture zone are transmitted away from said rupture zone and absorbed by said shock absorber band to thereby significantly improve the resistance of the tube to impact stress applied to said rupture zone.

2. The tube of claim 1 wherein said seam is a heat sealed or stitched seam.

3. The tube of claim 2 wherein the stretched zones of said shock absorber band are formed as stripes extending lengthwise generally perpendicular to said predetermined generally transverse locus with the film material of said stretched stripes being stretched in said generally perpendicular direction.

4. The tube of claim 3 wherein said unstretched stripes each extend generally perpendicularly of said predetermined generally transverse locus in a substantially straight or zig-zag direction substantially through the band perpendicular to said predetermined generally transverse locus.

5. The tube of claim 1 wherein the dimension of said shock absorber band perpendicular to said predetermined generally transverse locus is in the range of about 3-10 cm.

6. The (bag or) tube of claim 1 having generally opposed front and rear faces joined along side edges and wherein said shock absorber band terminates at its lateral ends inwardly of the side edges of said bag.

7. The tube of claim 1 having generally opposed front and rear faces joined along side edges and wherein said shock absorber band is present on each of (the) such faces (thereof) adjacent each (of the) such locus.

8. The tube of claim 1 wherein each unstretched stripe has a transverse dimension parallel to said locus which is equal to about 5-150% of the corresponding dimension of each of the stretched zones.

9. The tube of claim 1 wherein the film material in each such stretched zone is stretched into a plurality of embossments by engagement between a plurality of intermeshing embossing teeth, said teeth being interrupted at spaced points to form the unstretched stripes.

10. The bag or tube of claim 9 wherein said embossments are oblong in shape with their greater dimension extending parallel to the end seam.

11. A tube for bag-making formed of a sheet of continuous orientable thermoplastic polymeric film material, said sheet having two opposite side edges which are seamed together to form a longitudinal seam and having adjacent said longitudinal seam a rupture zone susceptible to undergoing rupture when subjected to impact stress, the film material of said tube including adjacent each said rupture zone a shock-absorbing band which is separated from said longitudinal seam by a region of unstretched film material and extends along a significant portion of the seam length, said shock absorbing band comprising:

a plurality of discrete stretched zones of film material stretched in a direction generally perpendicular to the seam alternating one by one with a plurality of stripes of substantially unstretched film material with the length of said stripes extending in a direction generally perpendicular to the seam,

whereby when the rupture zones are subjected to impact stress, the stress forces are transmitted away from said rupture zone and absorbed by said shock absorber band to thereby significantly improve the the resistance of the rupture zones to such stress.

12. A tubular gusseted bag having at least one generally transverse seam defining an end thereof, being formed of generally continuous orientable thermoplastic polymeric film material, said bag comprising opposed generally rectangular front and back panels of film material united along side edges of such panels and having corresponding side margins of respective ones of said panels adjacent said side edges each tucked inwardly along a central fold line and held in such tucked position by said seam to create a gusset to give a generally rectangular shape in transverse cross-section to the bag when expanded, the gussetted bag being susceptible to rupture under impact stress at a junction of each said fold line and said seam, the tubular bag therefor being provided on the tucked side margins of each said gusset adjacent to each said rupture junction with a localized stress-relieving zone, each said stress-relieving zone comprising:

at least one elongated zone of stretched film material formed by stretching the film material in a direction generally perpendicular to the end seam along at least one line intersecting the center fold line of at at least one of said gussets and extending on either side of the center fold line into the tucked side margins of the gusset,

whereby impact stress applied to said at least one gusset is prevented from being concentrated at the rupture junctions by said stress-relieving zones to thereby significantly improve resistance of such rupture junctions to rupture under such stress.

13. The gussetted bag of claim 12 wherein there are a plurality of said elongated zones of stretched film material in spaced parallel relation which together have a generally undulating configuration in cross-section taken longitudinally through such zones parallel to the central fold line.

14. The gussetted bag of claim 12 wherein each such elongated zone of stretched material is interrupted along its length by a plurality of ribbons of unstretched material.

15. In a bag formed from continuous orientable polymeric film material and having at least one generally transverse seam defining an end of the bag which seam is susceptible to rupture when stressed, the improvement comprising a pattern of discrete localized embossed indentations in the film material defining a generally band-shaped zone extending generally parallel to said seam in a location adjacent to but separated from the seam, the film material of said embossed indentations being stretched mainly in a direction perpendicular to the length of the seam, said indentations being arranged in a plurality of rows generally perpendicular to the seam length which are separated by ribbons of unstretched film material, whereby the resistance of the seam to rupture under stress is significantly increased.

16. A tube formed of generally continuous orientable thermoplastic polymeric film material for forming a tubular gusseted bag closed at at least one end thereof by a generally transverse seam, each such seam being located at a predetermined generally transverse locus along the length of the tube, said gussetted bag comprising opposed generally rectangular front and back panels of film material united along side edges of such panels and having corresponding side margins of respective ones of said panels adjacent said side edges each tucked inwardly along a central fold line and held in such tucked position by said seam to create a gusset to give a generally rectangular shape in transverse cross-section to the bag when expanded, the gussetted gussetted bag being susceptible to rupture under impact stress at a junction of each said fold line and said seam, the improvement wherein the film material of the tube for said gussetted bag is provided at a locus which corresponds to the tucked side margins of each said gusset of the gussetted bag and is adjacent to each of the rupture junctions with a localized stress-relieving zone, each said stress-relieving zone comprising:

at least one elongated zone of stretched film material formed by stretching the film material in said zone in a direction generally perpendicular to the predetermined generally transverse locus of the end seam along at least one line which intersects the center fold line of of at least one of said gussets of the gussetted bag and extends on either side of such center fold line generally parallel to said predetermined locus of said end seam,

whereby impact stress applied to the gussets of the gussetted bag is prevented from being concentrated at the rupture junctions by said stress-relieving zones to thereby significantly improve the resistance of such rupture junctions to rupture under such stress.

17. The tube of claim 16 wherein the film material in each elongated zone of stretched film material constituting one of said stress-relieving zones is formed as a plurality of spaced apart stripes extending lengthwise generally perpendicular to said predetermined generally transverse locus of the end seam with the film material of said stretched stripes being stretched in said direction generally perpendicular to said predetermined locus of the end seam.

18. The tube of claim 17 wherein the stripes of stretched film material are separated by stripes of unstretched film material each extending in a direction generally perpendicularly of said predetermined generally transverse locus in a substantially straight or zig-zag direction substantially through each said stress-relieving zone perpendicular to said predetermined generally transverse locus.

19. The tube of claim 18 wherein said stress-relieving zone is constituted of a plurality of said elongated zones of stretched film material in spaced relation parallel to said predetermined generally transverse locus which together have a generally undulating configuration in cross-section taken longitudinally through such zones parallel to the central fold line.

20. A tubular bag closed at at least one end by a generally transverse seam, said seam resulting in at least one rupture zone adjacent thereto which is susceptible to rupture when subjected to impact stress, said bag being formed of generally continuous orientable thermoplastic polymeric material, the film material of said bag including adjacent each such rupture zone a shock-absorbing band of limited depth perpendicular to said seam which is separated from said seam by a region of unstretched film material and extends generally parallel to said seam over a significant portion of the seam length, said shock absorbing band comprising:

a plurality of discrete stretched zones of film material stretched in a direction generally perpendicular to the seam alternating one by one with a plurality of generally narrow stripes of substantially unstretched film material with the stripes extending lengthwise in substantially the same generally perpendicular direction,

whereby impact stress forces applied to the bag material adjacent said rupture zone are transmitted away from said rupture zone and absorbed by said shock absorber band to thereby significantly improve the resistance of the bag to impact stress applied to said rupture zone.

21. The bag of claim 20 wherein each said shock absorber band extends in depth from a position separated from said end seam by at least one cm to a position not more than 25% of the length of the bag perpendicular to said seam.

22. A tubular bag having a generally transverse seam at one end and and a generally longitudinal seam along at least one side thereof, said bag being formed of continuous orientable thermoplastic polymeric film material, said bag having adjacent said longitudinal seam a rupture zone susceptible to undergoing rupture when subjected to impact stress, the film material of said tube including adjacent said rupture zone a shock-absorbing band which is separated from said longitudinal seam by a region of unstretched film material and extends generally parallel to said longitudinal seam over a significant portion of the length of said longitudinal seam, said shock abosorbing band comprising:

a plurality of discrete stretched zones of film material stretched in a direction generally perpendicular to the longitudinal seam alternating one by one with a plurality of stripes of substantially unstretched film material with the length of said stripes extending in a direction generally perpendicular to said longitudinal seam,

whereby impact stress forces applied to said rupture zone are transmitted away from said rupture zone and absorbed by said shock absorber band to thereby significantly improve the resistance of the rupture zone to such stress.

23. A method of manufacturing from generally continuous orientable polymeric film material a bag having a generally transverse seam at a predetermined location defining at least one end of the bag, which comprises before or after the seam is made, embossing the film material along a generally band-shaped zone adjacent to but separated from the location of the seam with a pattern of discrete localized indentations in which the film material is stretched mainly in a direction perpendicular to the length of the seam, said indentations being arranged in a plurality of rows generally perpendicular to the seam length which are separated by ribbons of unstretched film material.

24. The method of claim 23 wherein said indentations have a generally undulating configuration when viewed in cross-section through one of said rows thereof.

25. The method of claim 24 wherein said indentations are elongated generally parallel to the length of the seam.

26. In a method of manufacturing from generally continuous orientable thermoplastic polymeric film material a gussetted bag having opposed front and back faces, each such face having opposite side edges with the corresponding side edges of the faces being united and having opposite side margins adjacent such side edges, the corresponding side margins of the respective faces being tucked inwardly along a central fold line to form a gusset, said bag having across at least one end thereof a generally transverse seam which extends across the inwardly tucked side margins of the gusset to secure such inwardly tucked side margins in their inwardly tucked condition, the end seam intersecting with each central fold line to define at such intersection a point of susceptibility to rupture under impact stress, the improvement which comprises the step of embossing selective regions of said inwardly tucked side margins generally adjacent to each rupture point along at least one line which intersects the corresponding central fold line in generally perpendicular relation and extends into the tucked side margins on either side of such central fold line to form in the gusset a transverse zone of stretched film material adjacent each rupture point which zone is capable of relieving impact stress on that rupture point.

27. The method of claim 26 wherein each such embossed zone is interrupted at at least one spaced point along the transverse direction thereof to form generally parallel links of unstretched film material passing through each such zone in a direction generally parallel to said central fold line.

28. The method of claim 26 wherein the side margins of said front and back faces in their inwardly tucked position are overlaid by corresponding side portions of such faces to form a four-ply sandwich of said film material and the resultant four-ply sandwich is subjected to embossing adjacent the end seam to form said transverse zones of stretched film material simultaneously in all four plies of said four-ply sandwich.

29. The method of claim 26 wherein said inwardly tucked side margins are embossed in selective regions thereof generally adjacent to each rupture point along a plurality of lines which intersect said center fold line in generally perpendicular relation and extend into the tucked side margins on either side of said central fold line to form a plurality of spaced parallel transverse zones of stretched film material in the gusset which are capable of relieving impact stress on the rupture point.