Concomitant motion control device

• US 5,207,309 A
• Filed: 08/18/1992
• Issued: 05/04/1993
• Est. Priority Date: 08/18/1992
• Status: Expired due to Fees

• Current Assignee: Damas
• Original Assignee: Damas
• Inventors: Jones, C. Michael, Simpkin, Steven W., McNair, David W.
• Primary Examiner(s): Valenza, Joseph E.
• Application Number:
  US07/931,861
• Time in Patent Office: 259 Days
• Field of Search: 198/341, 414/222, 901/1, 901/7, 901/20, 29/407, 29/430, 29/431, 29/703, 29/705, 324/378, 324/500, 324/503
• US Class Current: 198/341.09
• CPC Class Codes: B23P 19/10 Aligning parts to be fitted together
• CPC Class Codes: B23P 21/004 the units passing two or more work-stations whilst being composed
• CPC Class Codes: B23P 21/008 the assembling machines or tools moving synchronously with the units while these are being assembled
• CPC Class Codes: B23P 2700/50 Other automobile vehicle parts, i.e. manufactured in assembly lines
• CPC Class Codes: B23Q 41/00 Combinations or associations of metal-working machines not directed to a particular result according to classes B21, B23, or B24 B23Q37/00, B23Q39/00 take precedence; features relating to operations performed, if the different metal-working operations are of the same kind, see the subclass for the kind of operation, e.g. punching B21D, welding B23K, grinding B24B; features relating to technically specified combinations of different metal-working operations B23P23/00
• CPC Class Codes: B25J 9/0093 co-operating with conveyor means
• CPC Class Codes: B62D 65/18 Transportation, conveyor or haulage systems specially adapted for motor vehicle or trailer assembly lines conveyors and haulage in general B65G
• CPC Class Codes: G05B 19/4182 manipulators and conveyor only
• CPC Class Codes: Y02P 90/02 Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
• CPC Class Codes: Y10T 29/49771 Quantitative measuring or gauging
• CPC Class Codes: Y10T 29/49829 Advancing work to successive stations [i.e., assembly line]
• CPC Class Codes: Y10T 29/53013 Computer input

Abstract

A controller for a device moving along a complementary path to a conveyed object, derives basic speed input from the object conveyor and uses a non-invasive sensor system to detect the proximity of the object. The sensor system controls electronic logic which causes a drive unit to match the speed of the device to that of the object over the complementary path. The controller returns the device to the start of the path for iterative utilization.

Claims

1. Apparatus for coordinating the movement of a first device along a closed loop path with the movement of an object along a second path parallel to a portion of said closed loop path, comprising:

(a) endless loop track means for supporting said first device;

(b) variable speed drive means supported on said track means for moving said first device therealong;

(c) means for remotely sensing the proximity of said object along said portion of said closed loop path mounted for concomitant movement with said drive means and operably connected to vary the speed generated by said drive means responsive to the proximity of said object; and

(d) sensing means for detecting divergence of said object and said device operably connected to provide control input thereto subsequent to said divergence.

2. Apparatus as defined in claim 1 wherein said coordination means comprises:

(a) a first sensor for detecting reflected energy from said object located at a first position; and

(b) a second sensor for detecting reflected energy from said object located at a second position spaced from said first position along the direction of movement of said object, such that said first and second sensors detect reflected energy independently of each other, each sensor having an independent output responsive to such detected energy.

3. Apparatus as defined in claim 2 wherein said coordination means includes means responsive to the respective output of said first and second sensors for selectively varying the speed generated by said drive means between a normal operating speed, a set increased speed, and an idle speed.

4. Apparatus as defined in claim 3 wherein said coordination means comprises an electrical circuit comprising:

(a) first timer means operatively connected to said first sensor for maintaining the output of said first sensor for a predetermined period after said first sensor stops detecting said reflected energy; and

(b) a second timer operatively connected to said second sensor for delaying the output of said second sensor for a predetermined period after said second sensor begins detecting said reflected energy.

5. Apparatus as defined in claim 4 wherein said first timer is operably connected to provide a first control voltage to said drive means responsive to detection of reflected energy by said first sensor such that said drive means generates a normal drive speed, and said second timer is operably connected to provide a second control voltage to said drive means responsive to detection of reflected energy by said second sensor such that said drive means generates an increased speed responsive to detection of reflected energy by both sensors.

6. Apparatus as defined in claim 1 wherein said coordination means comprises a pair of acoustic sensors spaced from one another for independently receiving reflected acoustic energy from said object.

7. Apparatus as defined in claim 1 wherein said sensing means comprises:

(a) means for detecting when said drive means has reached a terminal end of said portion of said closed loop path; and

(b) means for detecting whether said device is connected to said object operatively connected to stop said object and said device if said device and object are connected at a predetermined point subsequent to said end of said portion of said closed loop path.

8. Apparatus as defined in claim 7 further comprising secondary means for selectively providing a control input to said variable speed drive such that said device is moved independently of said coordinating means.

9. Apparatus as defined in claim 8 wherein said secondary means includes manual input means for providing said control input in any segment of said track and means for automatically providing said control input to move said device from said terminal end to a position near a beginning end near said portion.

10. Apparatus as defined in claim 1 wherein said sensing means includes manual input means for providing apparatus as defined in claim 8 wherein said sensing means includes manual input means for providing said control input in any segment of said track and means for automatically providing said control input to move said device from said terminal end to a position near a beginning end near said portion.

11. Apparatus as defined in claim 10 wherein more than one device is supported on said track with each device having associated therewith independent drive means and coordinating means and further comprising anti-collision means for preventing contact between said devices by sensing the presence of another device in forward proximity thereto.