Energy pack and individual battery cell cartridge

• US 5,212,021 A
• Filed: 02/21/1992
• Issued: 05/18/1993
• Est. Priority Date: 02/21/1992
• Status: Expired due to Term

• Current Assignee: Gillette Company (The Procter & Gamble Company)
• Original Assignee: Duracell Incorporated (Berkshire Hathaway Incorporated)
• Inventors: Smith, Richard B., McDonald, Bruce
• Primary Examiner(s): Skapars, Anthony
• Application Number:
  US07/839,415
• Time in Patent Office: 452 Days
• Field of Search: 429/9, 429/123, 429/96-100, 429/16.3, 429/159, 307/150, 320/6, 320/15, 361/380, 361/390, 361/392
• US Class Current: 429/9
• CPC Class Codes: H01M 50/202 Casings or frames around the primary casing of a single cell or a single battery
• CPC Class Codes: H01M 50/213 adapted for cells having curved cross-section, e.g. round or elliptic H01M50/209, H01M50/216 take precedence
• CPC Class Codes: H01M 50/262 with fastening means, e.g. locks
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

The present invention is directed to a cartridge comprising a rectangular base and four side walls which form a cavity into which an energy pack or a plurality of individual battery cells, either primary or secondary, are locatable. The cartridge is securable to an electrical apparatus by a latching mechanism. Alternatively, the cartridge can be integral therewith. In a first embodiment, a plurality of cells are locatable such that their positive and negative contacts are positioned against a set of positive and negative contact areas located along the first and second side walls. The first embodiment optionally comprises a contact arm, locatable substantially parallel to the second side wall, which includes a plurality of positive contact areas corresponding to and across from the negative contact areas located on the second side wall. A plurality of cells, having a shorter length than the battery cells locatable between the first and second side walls, are locatable between the contact arm and the second side wall. In a second embodiment, the cartridge includes first and second contact arms positionable substantially parallel to the third and fourth side walls, between the first and the second side walls. The plurality of battery cells are locatable between the third side wall and the first contact arm, between the first and the second contact arm, and between the second contact arm and the fourth side wall. The cartridge also provides circuitry to recharge the energy pack and/or secondary cells located therein.

Claims

1. A cartridge capable of accommodating either an energy pack or at least one individual battery cell to supply energy to an electrical apparatus having a positive contact and a negative contact, said cartridge comprising:

a housing having a cavity capable of accommodating the energy pack;

first contact means on an exterior portion of said housing adapted to mate with the positive and negative contacts of the electrical apparatus;

second contact means on a first interior portion of said housing within the cavity, said second contact means electrically connected to said first contact means and adapted to mate with contacts on the energy pack;

third contact means on a second interior portion of said housing within the cavity, said third contact means electrically connected to said first contact means and adapted to mate with contacts on the at least one battery cell; and

means for releasably attaching said housing to the electrical apparatus.

2. The cartridge of claim 1, said cartridge further comprising means for recharging an energy pack located in the cavity.

3. The cartridge of claim 1, said cartridge further comprising means for recharging battery cells located in the cavity.

4. A cartridge capable of accommodating either an energy pack or a plurality of individual battery cells to supply energy to an electrical apparatus having a positive contact and a negative contact, said cartridge comprising:

a housing having first, second, third and fourth side walls forming a cavity capable of accommodating the energy pack;

a first and a second contact area located on said housing, the position of said first and said second contact areas corresponding to the position of the positive contact and negative contact, respectively, of the electrical apparatus;

a third and a fourth contact area located on said housing within the cavity, said third and fourth contact areas electrically connected to said first and said second contact areas, respectively, the position of said third and said fourth contact areas corresponding to the position of a positive contact and a negative contact, respectively, of the energy pack locatable within the cavity;

a plurality of fifth contact areas and a plurality of sixth contact areas located on said first and second side walls, the plurality of individual battery cells are locatable within the cavity between said first and second side walls such that a positive and a negative contact on each of the individual battery cells are positionable against one of the plurality of said fifth and sixth contact areas, respectively, wherein the plurality of fifth and sixth contact areas are electrically connected such that the plurality of cells are electrically connected to each other in series, terminating in a positive and a negative contact area electrically connected to said first and said second contact areas, respectively; and

a locking mechanism for securely positioning said housing to the electrical apparatus.

5. The cartridge of claim 4, said cartridge further comprising:

a device to retain the energy pack or the individual battery cells within the cavity.

6. The cartridge of claim 4, said cartridge further comprising means for recharging an energy pack located in the cavity.

7. The cartridge of claim 4, said cartridge further comprising means for recharging battery cells located in the cavity.

8. The cartridge of claim 4, said cartridge further comprising:

a seventh and an eighth contact area located on said housing within the cavity, said seventh and eighth contact areas electrically connected to said third and said fourth contact areas, respectively, the position of said seventh and said eighth contact areas at least partially corresponding to the position of a positive contact and a negative contact, respectively, of a second energy pack.

9. The cartridge of claim 4, said cartridge further comprising:

a contact arm locatable in a first position substantially parallel to said fourth side wall and a second position substantially parallel to said second side wall, said contact arm having at least a seventh contact area electrically connected to said first contact area, wherein at least one battery cell is locatable between said at least one seventh contact area of said contact arm and at least one of said sixth contact areas located on said second side wall.

10. The cartridge of claim 4, said cartridge further comprising:

a contact arm having a second plurality of seventh contact areas, said contact arm locatable in a first position substantially parallel to said second side wall, wherein a second plurality of battery cells are locatable within the cavity between said contact arm and said second side wall such that a positive and a negative contact on each of the second plurality of battery cells are positionable against one of said seventh and sixth contact areas, respectively, wherein the second plurality of seventh and sixth contact areas are electrically connected such that the second plurality of cells are electrically connected to each other in series, terminating in a positive and a negative contact area electrically connected to said first and said second contact areas, respectively.

11. The cartridge of claim 10, wherein said contact arm is further locatable in a second position substantially parallel to said fourth side wall.

12. A cartridge capable of accommodating either an energy pack or a plurality of individual battery cells to supply energy to an electrical apparatus having a positive contact and a negative contact, said cartridge comprising:

a housing having first, second, third and fourth side walls forming a cavity capable of accommodating the energy pack;

a first and a second contact area located on said housing, the position of said first and said second contact areas corresponding to the position of the positive contact and negative contact, respectively, of the electrical apparatus;

a third and a fourth contact area located on said housing within the cavity, said third and fourth contact areas electrically connected to said first and said second contact areas, respectively, the position of said third and said fourth contact areas corresponding to the position of a positive contact and a negative contact, respectively, of the energy pack locatable within the cavity;

a plurality of fifth contact areas located on said second side wall;

a contact arm having a plurality of sixth contact areas, said contact arm locatable in a first position substantially parallel to said second side wall, wherein a plurality of battery cells are locatable within the cavity between said contact arm and said second side wall such that a positive and a negative contact on each of the plurality of battery cells are positionable against one of said sixth and fifth contact areas, respectively, wherein the plurality of sixth and fifth contact areas are electrically connected such that the plurality of cells are electrically connected to each other in series, terminating in a positive and a negative contact area electrically connected to said first and said second contact areas, respectively; and

a locking mechanism for securely positioning said housing to the electrical apparatus.

13. The cartridge of claim 12, wherein said contact arm is further locatable in a second position substantially parallel to said fourth side wall.

14. The cartridge of claim 12, said cartridge further comprising:

a second plurality of seventh contact areas and a second plurality of fifth contact areas located on said first and second side walls, wherein a second plurality of battery cells are locatable within the cavity between said first and second side walls such that a positive and a negative contact on each of the second plurality of battery cells are positionable against one of the second plurality of said seventh and fifth contact areas, respectively, wherein the second plurality of seventh and fifth contact areas are electrically connected such that the second plurality of cells are electrically connected to each other in series, terminating in a positive and a negative contact area electrically connected to said first and said second contact areas, respectively.

15. The cartridge of claim 12, said cartridge further comprising means for recharging an energy pack located in the cavity.

16. The cartridge of claim 12, said cartridge further comprising means for recharging battery cells located in the cavity.

17. The cartridge of claim 12, said cartridge further comprising:

a seventh and an eighth contact area located on said housing within the cavity, said seventh and eighth contact areas electrically connected to said third and said fourth contact areas, respectively, the position of said seventh and said eighth contact areas at least partially corresponding to the position of a positive contact and a negative contact, respectively, of a second energy pack.

18. A power source cartridge integral with an electrical apparatus operable from a direct current energy source, said power source cartridge capable of accommodating either an energy pack or a plurality of individual battery cells to supply the direct current energy source to the electrical apparatus, said power source cartridge comprising:

a first, second, third and fourth side wall integral with the electrical apparatus, said side walls forming a cavity capable of accommodating either the energy pack or the plurality of individual battery cells;

a first and a second contact area located on a first and a second portion, respectively, of the apparatus within the cavity through which direct current energy is capable of being supplied to the apparatus, the position of said first and said second contact areas at least partially corresponding to the position of a positive contact and a negative contact, respectively, of the energy pack locatable within the cavity;

a plurality of third contact areas and a plurality of fourth contact areas located on said first and second side walls, the plurality of battery cells are locatable within the cavity between said first and second side walls such that a positive and a negative contact on each of the battery cells are positionable against one of the plurality of said third and fourth contact areas, respectively, wherein the plurality of third and fourth contact areas are electrically connected such that the plurality of cells are electrically connected to each other in series, terminating in a positive and a negative contact area electrically connected to said first and said second contact areas, respectively; and

a device to retain the energy pack or the individual battery cells within the cavity.

19. The power source cartridge of claim 18, said cartridge further comprising:

a fifth and a sixth contact area located on a third and a fourth portion, respectively, of the apparatus within the cavity, said fifth and sixth contact areas electrically connected to said first and second contact areas, respectively, the position of said fifth and said sixth contact areas at least partially corresponding to the position of a positive contact and a negative contact, respectively, of a second energy pack locatable within the cavity.

20. The power source cartridge of claim 18, said cartridge further comprising:

a contact arm locatable in a first position substantially parallel to said fourth side wall and a second position substantially parallel to said second side wall, said contact arm having at least a fifth contact area electrically connected to said first contact area, wherein at least one battery cell is locatable between said at least one fifth contact area of said contact arm and at least one of said fourth contact areas located on said second side wall.

21. The power source cartridge of claim 18, said cartridge further comprising:

a contact arm having a second plurality of fifth contact areas, said contact arm locatable in a first position substantially parallel to said second side wall, wherein a second plurality of battery cells are locatable within the cavity between said contact arm and said second side wall such that a positive and a negative contact on each of the second plurality of battery cells are positionable against one of said fifth and fourth contact areas, respectively, wherein the second plurality of fifth and fourth contact areas are electrically connected such that the second plurality of cells are electrically connected to each other in series, terminating in a positive and a negative contact area electrically connected to said first and said second contact areas, respectively.

22. The power source cartridge of claim 21, wherein said contact arm is further locatable in a second position substantially parallel to said fourth side wall.

23. A power source cartridge integral with an electrical apparatus operable from a direct current energy source, said power source cartridge capable of accommodating either an energy pack or a plurality of individual battery cells to supply the direct current energy source to the electrical apparatus, said power source cartridge comprising:

a first, second, third and fourth side wall integral with the electrical apparatus, said side walls forming a cavity capable of accommodating either the energy pack or the plurality of individual battery cells;

a first and a second contact area located on a first and a second portion, respectively, of the apparatus within the cavity through which direct current energy is capable of being supplied to the apparatus, the position of said first and said second contact areas at least partially corresponding to the position of a positive contact and a negative contact, respectively, of the energy pack locatable within the cavity;

a plurality of third contact areas located on said second side wall;

a contact arm having a plurality of fourth contact areas, said contact arm locatable in a first position substantially parallel to said second side wall, wherein a plurality of battery cells are locatable within the cavity between said contact arm and said second side wall such that a positive and a negative contact on each of the plurality of battery cells are positionable against one of said fourth and third contact areas, respectively, wherein the plurality of fourth and third contact areas are electrically connected such that the plurality of cells are electrically connected to each other in series, terminating in a positive and a negative contact area electrically connected to said first and said second contact areas, respectively; and

a device to retain the energy pack or the individual battery cells within the cavity.

24. The power source cartridge of claim 23, wherein said contact arm is further locatable in a second position substantially parallel to said fourth side wall.

25. The power source cartridge of claim 23, said cartridge further comprising:

a second plurality of fifth contact areas and a second plurality of third contact areas located on said first and second side walls, wherein a second plurality of battery cells are locatable within the cavity between said first and second side walls such that a positive and a negative contact on each of the second plurality of battery cells are positionable against one of the second plurality of said fifth and third contact areas, respectively, wherein the second plurality of fifth and third contact areas are electrically connected such that the second plurality of cells are electrically connected to each other in series, terminating in a positive and a negative contact area electrically connected to said first and said second contact areas, respectively.

26. The power source cartridge of claim 23, said cartridge further comprising:

a fifth and a sixth contact area located on a third and a fourth portion, respectively, of the apparatus within the cavity, said fifth and sixth contact areas electrically connected to said first and second contact areas, respectively, the position of said fifth and said sixth contact areas at least partially corresponding to the position of a positive contact and a negative contact, respectively, of a second energy pack locatable within the cavity.

27. A cartridge capable of accommodating either an energy pack or individual battery cells to supply energy to an electrical apparatus having a positive contact and a negative contact, said cartridge comprising:

a housing having first, second, third and fourth side walls forming a cavity capable of accommodating the enegy pack;

a first and a second contact area located on said housing, the position of said first and said second contact areas corresponding to the position of the positive contact and negative contact, respectively, of the electrical apparatus;

a third and a fourth contact area located on said housing within the cavity, said third and fourth contact areas electrically connected to said first and said second contact areas, respectively, the position of said third and said fourth contact areas corresponding to the position of a positive contact and a negative contact, respectively, of the energy pack locatable within the cavity;

a plurality of fifth contact areas located on said second side wall;

a first contact arm having a plurality of sixth contact areas located on a first side thereof, said first contact arm locatable in a first position substantially parallel to said second side wall, wherein a first plurality of battery cells are locatable within the cavity between said first contact arm and said second side wall such that a positive and a negative contact on each of the first plurality of battery cells are positionable against one of said sixth and fifth contact areas, respectively;

a plurality of seventh contact areas located on said fourth side wall;

a second contact arm having a plurality of eighth contact areas located on a first side thereof, said second contact arm locatable in a first position substantially parallel to said fourth side wall, wherein a second plurality of battery cells are locatable within the cavity between said second contact arm and said fourth side wall such that a positive and a negative contact on each of the second plurality of battery cells are positionable against one of said eighth and seventh contact areas, respectively;

a plurality of ninth contact areas located on a second side of said first contact arm and a plurality of tenth contact areas located on a second side of said second contact arm, wherein a third plurality of battery cells are locatable within the cavity between said first contact arm and said second contact arm such that a positive and a negative contact on each of the third plurality of battery cells are positionable against one of said ninth and tenth contact areas, respectively;

wherein the plurality of fifth, sixth, seventh, eighth, ninth and tenth contact areas are electrically connected such that the first, second and third plurality of cells are electrically connected to each other in series, terminating in a positive and a negative contact area electrically connected to said first and said second contact areas, respectively; and

a locking mechanism for securely positioning said housing to the electrical apparatus.

28. The cartridge of claim 27, wherein said first contact arm is further locatable in a second position substantially parallel to said first side wall.

29. The cartridge of claim 27, wherein said second contact arm is further locatable in a second position substantially parallel to said first side wall.