Enhancing carbon dioxide sorption rates using hygroscopic additives

• US 5,214,019 A
• Filed: 02/24/1992
• Issued: 05/25/1993
• Est. Priority Date: 02/24/1992
• Status: Expired due to Fees

• Current Assignee: United Technologies Corporation (Raytheon Technologies Corporation d/b/a RTX)
• Original Assignee: United Technologies Corporation (Raytheon Technologies Corporation d/b/a RTX)
• Inventors: Birbara, Philip J., Nalette, Timothy A.
• Primary Examiner(s): KONOPKA, PAUL
• Application Number:
  US07/840,228
• Time in Patent Office: 456 Days
• Field of Search: 502/400, 502/174, 502/407, 502/411, 502/412, 502/415, 502/60, 502/64
• US Class Current: 502/400
• CPC Class Codes: B01D 53/62 Carbon oxides
• CPC Class Codes: B01J 20/041 Oxides or hydroxides
• CPC Class Codes: B01J 20/046 containing halogens, e.g. halides
• CPC Class Codes: B01J 20/06 comprising oxides or hydroxides of metals not provided for in group B01J20/04
• CPC Class Codes: B01J 20/3021 Milling, crushing or grinding
• CPC Class Codes: B01J 20/3078 Thermal treatment, e.g. calcining or pyrolizing
• CPC Class Codes: B01J 20/3204 Inorganic carriers, supports or substrates
• CPC Class Codes: B01J 20/3236 containing metal, other than zeolites, e.g. oxides, hydroxides, sulphides or salts
• CPC Class Codes: Y02C 20/40 of CO2

Abstract

Carbon dioxide sorption using a metal oxide-alkali metal carbonate sorbent typically requires a relative humidity of greater than 25% in order to obtain reaction rate constants of about 2.0 to 3.0 sec.^-1 (see Equation 6). The incorporation of alkali halide salt into the metal oxide-alkali metal carbonate sorbent maintains rate constants of about 2.0 to about 4.0 sec.^-1 at relative humidities below 25%. Therefore, the hygroscopic alkali halide salt attracts water, thereby providing the necessary hydroxide ions for enhanced absorption at low relative humidities.

Claims

1. A carbon dioxide sorbent useful in the removal of carbon dioxide from a gaseous stream, comprising:

a. a metal oxide;

b. an alkali metal carbonate; and

c. an alkali fluoride;

whereby said sorbent is capable of absorbing carbon dioxide in relative humidities below about 25%.

2. A carbon dioxide sorbent as in claim 1 wherein said metal oxide is selected from the group consisting of magnesium oxide, silver oxide, zinc oxide, and mixtures thereof.

3. A carbon dioxide sorbent as in claim 1 wherein said alkali metal carbonate is selected from the group consisting of cesium carbonate, potassium carbonate, and sodium carbonate.

4. A carbon dioxide sorbent as in claim 1 wherein said alkali fluoride is selected from the group consisting of cesium fluoride, potassium fluoride, and sodium fluoride.

5. A carbon dioxide sorbent as in claim 1 wherein said sorbent comprises up to about 10 mole % alkali metal carbonate, about 10 mole % to about 15 mole % alkali halide salt, balance metal oxide.

6. A method for producing a carbon dioxide sorbent capable of absorbing carbon dioxide at relative humidities below about 25%, comprising the steps of:

a. dissolving an alkali metal carbonate and an alkali halide salt in a solvent to from a solution;

b. mixing metal carbonate into said solution to form a dispersion;

c. forming said dispersion into the desired shape of the sorbent;

d. drying said sorbent to remove said solvent; and

e. converting said metal carbonate to metal oxide.

7. A method for producing a carbon dioxide sorbent as in claim 6 further comprising the step of forming said dispersion into pellets.

8. A method for producing a carbon dioxide sorbent as in claim 6 wherein said metal carbonate is selected from the group consisting of magnesium carbonate, silver carbonate, zinc carbonate, and mixtures thereof.

9. A method for producing a carbon dioxide sorbent as in claim 6 wherein said alkali metal carbonate is a carbonate selected from the group consisting of cesium, potassium and sodium.

10. A method for producing a carbon dioxide sorbent as in claim 6 wherein said alkali halide salt is selected from the group consisting of cesium fluoride, potassium fluoride and sodium fluoride.

11. A method for producing a carbon dioxide sorbent as in claim 6 wherein said sorbent comprises between up to about 10 mole % alkali metal carbonate, between about 10 mole % and about 15 mole % alkali halide salt, balance metal oxide.

12. A method for producing a carbon dioxide sorbent as in claim 6, further comprising the step of activating said sorbent, wherein said sorbent is activated by heating said sorbent to convert said metal carbonate to metal oxide.

19. A method for producing a supported carbon dioxide sorbent as in claim 12, further comprising the step of activating said sorbent, wherein said sorbent is activated by heating said sorbent to convert any metal carbonate to metal oxide.

13. A method for producing a supported carbon dioxide sorbent capable of absorbing carbon dioxide at relative humidities below about 25%, comprising the steps of:

a. dissolving metal salt in a first solvent to form a metal salt solution;

b. impregnating a support with said metal salt solution;

c. converting said metal salt to a metal compound selected from the group consisting of metal oxide and metal carbonate;

d. dissolving an alkali metal carbonate and an alkali halide salt in a second solvent to form a second solution;

e. impregnating said impregnated support with said second solution to form a sorbent; and

f. drying said sorbent to remove said second solvent.

14. A method for producing a supported carbon dioxide sorbent as in claim 13 further comprising the step of forming said dispersion into pellets.

15. A method for producing a supported carbon dioxide sorbent as in claim 13 wherein said metal salt contains a metal selected from the group consisting of mangneium, silver, zinc and mixtures thereof.

16. A method for producing a supported carbon dioxide sorbent as in claim 13 wherein said alkali metal carbonate is a carbonate selected from the group consisting of cesium, potassium and sodium.

17. A method for producing a supported carbon dioxide sorbent as in claim 13 wherein said alkali halide salt is selected from the group consisting of cesium fluoride, potassium fluoride and sodium fluoride

18. A method for producing a supported carbon dioxide sorbent as in claim 13 wherein said sorbent comprises between up to about 10 mole % alkali metal carbonate, between about 10 mole % and about 15 mole % alkali halide salt, balance metal compound.