Multifiber optical connector plug with low reflection and low insertion loss

• US 5,214,730 A
• Filed: 05/07/1992
• Issued: 05/25/1993
• Est. Priority Date: 05/13/1991
• Status: Expired due to Term

• Current Assignee: Nippon Telegraph and Telephone Corporation
• Original Assignee: Nippon Telegraph and Telephone Corporation
• Inventors: Ashiya, Fumihiro, Satake, Toshiaki, Nagasawa, Shinji
• Primary Examiner(s): FONT, FRANK G
• Application Number:
  US07/880,061
• Time in Patent Office: 383 Days
• Field of Search: 385/59, 385/60, 385/75, 385/77, 385/78, 385/85, 385/71
• US Class Current: 385/59
• CPC Class Codes: G02B 6/3821 with axial spring biasing or loading means G02B6/3847 takes precedence
• CPC Class Codes: G02B 6/3822 with beveled fibre ends
• CPC Class Codes: G02B 6/3825 with an intermediate part, e.g. adapter, receptacle, linking two plugs
• CPC Class Codes: G02B 6/3854 Ferrules characterised by materials
• CPC Class Codes: G02B 6/3863 fabricated by using polishing techniques grinding of the fibre ends B24B19/226
• CPC Class Codes: G02B 6/3885 Multicore or multichannel optical connectors, i.e. one single ferrule containing more than one fibre, e.g. ribbon type optical ribbon cable G02B6/4403, G02B6/448
• CPC Class Codes: G02B 6/389 characterised by the method of fastening connecting plugs and sockets, e.g. screw- or nut-lock, snap-in, bayonet type

Abstract

A multifiber optical connector plug capable of realizing low reflection and low insertion loss, without using the refractive index matching material. The multifiber optical connector plug includes a connector plug member made of a plastic material, having a connecting facet on which endfaces of the optical fibers to be connected with other optical fibers are arranged in a transverse direction between the guide pin insertion holes, with the endfaces of the optical fibers projecting out of the connecting facet, the connecting facet being inclined with respect to an axial direction along optical axes of the optical fibers by an angle which is larger than a total reflection critical angle of light beams transmitted through the optical fibers. The connecting facet may have a flat surface shape or a convex ellipsoidal surface shape. A multifiber optical connector can be formed by a pair of such multifiber optical connector plugs with spring member for pressing the multifiber optical connector plugs toward each other in the axial direction and guide pins for aligning the multifiber optical connector plugs.

Claims

1. A multifiber optical connector plug, comprising:

a plurality of optical fibers; and

a connector plug member made of a plastic material, having a connecting facet on which endfaces of the optical fibers to be connected with other optical fibers are arranged with the endfaces of the optical fibers projecting out of the connecting facet, the connecting facet being inclined with respect to an axial direction along optical axes of the optical fibers by an angle which is larger than a total reflection critical angle of light beams transmitted through the optical fibers, and the connector plug member further including guide pin insertion holes located on the connecting facet for receiving guide pins for aligning the multifiber optical connector plug with another multifiber optical connector plug, where the optical fibers are arranged on the connecting facet between the guide pin insertion holes along a transverse direction.

2. The multifiber optical connector plug of claim 1, wherein the connecting facet comprises a central protruded portion surrounding the optical fibers which has an area smaller than that of the connecting facet as a whole, and peripheral protruded portions surrounding the guide pin insertion holes, where both facets of the central and peripheral protruded portions are inclined with respect to the optical axes of the optical fibers by the angle which is larger than the total reflection critical angle of light beams transmitted through the optical fibers.

3. The multifiber optical connector plug of claim 1, wherein the connector plug member further includes a guide pin holding means located on a rear side of the connector plug member opposite to the connecting facet, for holding the guide pins which are inserted into the guide pin insertion holes and projecting out of the connector plug member toward the rear side.

4. The multifiber optical connector plug of claim 3, further comprising spring means for pressing the multifiber optical connector plug toward another multifiber optical connector plug in the axial direction, and wherein the guide pin holding means holds the guide pins by a holding force F which satisfies a relationship of F1<

F<

F2, where F1 is a force required for pulling out one of the guide pins in a state in which the multifiber optical connector plug is connected with another multifiber optical connector plug by using the guide pins, and F2 is a force exerted by the spring means in the axial direction.

5. The multifiber optical connector plug of claim 4, wherein the guide pin holding means includes guide pin holding holes, each guide pin holding hole having an inner diameter smaller than an outer diameter of each of the guide pins, and a slit for splitting a circumference of said each guide pin holding hole.

6. The multifiber optical connector plug of claim 1, wherein the endfaces of the optical fibers are projecting out of the connecting facet by a length which is significantly shorter than an outer diameter of each of the optical fibers.

7. The multifiber optical connector plug of claim 1, wherein the connecting facet has a flat surface shape.

8. The multifiber optical connector plug of claim 1, wherein the connecting facet has a convex ellipsoidal surface shape.

9. The multifiber optical connector plug of claim 8, wherein the convex ellipsoidal surface shape of the connecting facet has a maximum radius of curvature in the transverse direction at a center of the connecting facet and a minimum radius of curvature in a direction perpendicular to the transverse direction at the center of the connecting facet.

10. The multifiber optical connector plug of claim 8, wherein the convex ellipsoidal surface shape of the connecting facet has a transverse radius of curvature R1 (0<

R1<

∞

) in a transverse direction at a center of the connecting facet and a longitudinal radius of curvature R2 (0<

R2<

∞

) in a longitudinal direction at the center of the connecting facet.

11. The multifiber optical connector plug of claim 8, wherein the plastic material from which the connector plug member is made is an elastic material having a Young'"'"'s modulus not greater than 30 GPa.

12. The multifiber optical connector plug of claim 11, further comprising spring means for pressing the multifiber optical connector plug toward another multifiber optical connector plug in the axial direction in a state in which the multifiber optical connector plug is connected with said another multifiber optical connector plug, such that an elliptical contact region surrounding the optical fibers is formed on the connecting facet by an elastic deformation of the elastic material from which the connector plug member is made.

13. A multifiber optical connector plug, comprising:

a plurality of optical fibers; and

a connector plug member made of an elastic material, having a connecting facet on which endfaces of the optical fibers to be connected with other optical fibers are arranged, the connecting facet being inclined with respect to an axial direction along optical axes of the optical fibers by an angle which is larger than a total reflection critical angle of light beams transmitted through the optical fibers, the connecting facet having a convex ellipsoidal surface shape, and the connector plug member further including guide pin insertion holes located on the connecting facet for receiving guide pins for aligning the multifiber optical connector plug with another multifiber optical connector plug, where the optical fibers are arranged on the connecting facet between the guide pin insertion holes along a transverse direction.

14. The multifiber optical connector plug of claim 13, wherein the convex ellipsoidal surface shape of the connecting facet has a maximum radius of curvature in the transverse direction at a center of the connecting facet and a minimum radius of curvature in a direction perpendicular to the transverse direction at the center of the connecting facet.

15. The multifiber optical connector plug of claim 13, wherein the convex ellipsoidal surface shape of the connecting facet has a transverse radius of curvature R1 (0<

R1<

∞

) in a transverse direction at a center of the connecting facet and a longitudinal radius of curvature R2 (0<

R2<

∞

) in a longitudinal direction at the center of the connecting facet.

16. The multifiber optical connector plug of claim 13, wherein the elastic material from which the connector plug member is made has a Young'"'"'s modulus not greater than 30 GPa.

17. The multifiber optical connector plug of claim 16, further comprising spring means for pressing the multifiber optical connector plug toward another multifiber optical connector plug in the axial direction in a state in which the multifiber optical connector plug is connected with said another multifiber optical connector plug, such that an elliptical contact region surrounding the optical fibers is formed on the connecting facet by an elastic deformation of the elastic material from which the connector plug member is made.

18. A multifiber optical connector, comprising:

a pair of multifiber optical connector plugs, each multifiber optical connector plug comprising;

a plurality of optical fibers; and

a connector ferrule having a connecting facet on which endfaces of the optical fibers to be connected with other optical fibers are arranged with the endfaces of the optical fibers projecting out of the connecting facet, the connecting facet being inclined with respect to an axial direction along optical axes of the optical fibers by an angle which is larger than a total reflection critical angle of light beams transmitted through the optical fibers, and the connector plug member further including guide pin insertion holes located on the connecting facet, where the optical fibers are arranged on the connecting facet between the guide pin insertion holes along a transverse direction; and

spring means for pressing said pair of multifiber optical connector plugs toward each other in the axial direction; and

guide pins, inserted into the guide pin insertion holes of the connector ferrule, for aligning said pair of multifiber optical connector plugs.

19. The multifiber optical connector plug of claim 18, wherein each of said pair of multifiber optical connector plug further including guide pin holding means located on a rear side of the connector plug member opposite to the connecting facet, for holding the guide pins which are inserted into the guide pin insertion holes and projecting out of the multifiber optical connector plug toward the rear side.

20. The multifiber optical connector plug of claim 19, wherein the guide pin holding means holds the guide pins by a holding force F which satisfies a relationship of F1<

F<

F2, where F1 is a force required for pulling out one of the guide pins in a state in which said pair of multifiber optical connector plugs are connected with each other by using the guide pins, and F2 is a force exerted by the spring means in the axial direction.

21. The multifiber optical connector plug of claim 20, wherein the guide pin holding means includes guide pin holding holes, each guide pin holding hole having an inner diameter smaller than an outer diameter of each of the guide pins, and a slit for splitting a circumference of said each guide pin holding hole.

22. The multifiber optical connector plug of claim 18, further comprising guide sleeve means for holding said pair of multifiber optical connector plugs together such that the connecting facets of said pair of multifiber optical connector plugs are connected together inside the guide sleeve means.

23. The multifiber optical connector plug of claim 22, wherein the guide sleeve means has an inner opening size which is larger than a size of the connecting facet and widening toward edges of the guide sleeve means, and which further comprises an adaptor housing which houses the guide sleeve means, the adaptor housing having a first inner opening size which is larger than an outer size of the guide sleeve means in a vicinity of a location of the guide sleeve means inside the adaptor housing, and a second inner opening size which is larger than an inner opening size of the guide sleeve means but smaller than the outer size of the guide sleeve means in regions other than said vicinity of the location of the guide sleeve means inside the adaptor housing.