Surgical cutting instrument

• US 5,217,479 A
• Filed: 02/14/1991
• Issued: 06/08/1993
• Est. Priority Date: 02/14/1991
• Status: Expired due to Fees

• Current Assignee: Linvatec Corporation (Jefferies Financial Group, Inc.)
• Original Assignee: Linvatec Corporation (Jefferies Financial Group, Inc.)
• Inventors: Shuler, Donald K.
• Primary Examiner(s): Rosenbaum, C. Fred
• Assistant Examiner(s): MENDEZ, MANUEL A
• Application Number:
  US07/655,035
• Time in Patent Office: 845 Days
• Field of Search: 606/167, 606/180, 606/170, 606/179, 606/132, 30/340, 30/205, 30/229, 30/230, 128/751, 128/752, 128/753, 128/754
• US Class Current: 606/180
• CPC Class Codes: A61B 17/32002 with continuously rotating, oscillating or reciprocating cutting instruments

Abstract

The cutting strength of a rotary surgical cutting instrument is increased by an on-axis bearing contact between the distal end of its rotatable inner member and the interior surface of its outer member. The outer member is provided with a distal cutting aperture angularly oriented to the rotation axis and circumscribed by an oval outer cutting edge. The inner member has two symmetrical rows of straight-sided triangular cutting teeth positioned to cooperate with the outer cutting edge to shear tissue, including bone, disposed in the cutting aperture. A clearance gap between the inner and outer members narrows in width in the region between the teeth and the aperture to prevent severed tissue from lodging between the inner and outer members. The height of the cutting teeth is at least 50% of their width, and 15% to 22% of the outer diameter of the inner member. The straight sides of the teeth converge to crests disposed in a first common longitudinal plane. The teeth are separated by roots disposed in a second plane parallel to the first plane but disposed closer than the first plane to the rotation axis.

Claims

1. A surgical cutting instrument for cutting anatomical tissue comprising

an elongate outer tubular member having a proximal end, a distal end and a longitudinal axis;

cutting port means at said distal end for receiving anatomical tissue;

an elongate inner tubular member having a proximal end and a distal end;

tissue cutting means on said inner member distal end including a plurality of straight-sided triangular cutting teeth linearly aligned parallel with said axis; and

mounting means for securing said inner member coaxially within said outer member to permit selective rotation of said inner member relative to said outer member, wherein the distal end of said inner member is in engagement with the distal end of said outer member, and wherein said cutting means is positioned to cut anatomical tissue received through said cutting port means when said inner member is rotated in said outer member.

2. A surgical cutting instrument as recited in claim 1 wherein the distal end of said outer member includes an end wall having an outer surface and an arcuate inner surface;

wherein the distal end of said inner member is an end wall having an arcuate outer surface; and

wherein said engagement of said distal ends comprises a bearing contact, on said longitudinal axis, between said arcuate inner surface and said arcuate outer surface.

3. A surgical cutting instrument for cutting tissue comprising

an elongate outer tubular member having a proximal end, a distal end and an outer cutting edge at said distal end;

an elongate inner tubular member having a central longitudinal axis, a proximal end, a distal end and an inner cutting edge at said distal end, said inner cutting edge defining a plurality of triangular cutting teeth each having straight linear sides converging to a crest, said inner member being coaxially and rotatably received in said outer member to position said inner cutting edge adjacent said outer cutting edge and to permit said inner cutting edge to move past said outer cutting edge to cut tissue; and

a clearance gap disposed between said inner and outer members, said gap having a predetermined width tapering to a relatively narrow width between said outer cutting edge and said inner cutting edge.

4. A surgical cutting instrument as recited in claim 3 wherein said clearance gap extends longitudinally between said inner member and said outer member from said distal ends to said proximal ends.

5. A surgical cutting instrument as recited in claim 4 wherein said outer cutting edge extends longitudinally on said outer member and said inner cutting edge extends longitudinally on said inner member.

6. A surgical cutting instrument as recited in claim 5 wherein said crests are disposed in a first common plane extending longitudinally of said inner member, wherein said teeth are separated by a series of roots disposed in a second common plane oriented parallel to said first plane and closer than said first plane to said longitudinal axis.

7. A surgical cutting instrument for cutting anatomical tissue comprising

an elongate outer tubular member having a proximal end, a distal end, an inner surface and a longitudinal axis;

an opening at said distal end circumscribed by a planar edge disposed angularly with said axis and intersecting said inner surface;

an elongate inner tubular member rotatably received in said outer member and having a proximal end, a distal end and a longitudinal axis; and

tissue cutting means at said inner member distal end including an arcuate leading cutting edge segment angularly disposed with respect to said inner member longitudinal axis, and first and second toothed cutting edge segments joined to respective opposite ends of said leading cutting edge segment, said toothed cutting edge segments being symmetrically disposed about said longitudinal axis and including a plurality of cutting teeth each having straight sides converting to a crest, wherein said inner member at corresponding crests of said first and second toothed cutting edge segments is circumferentially continuous over an arc in excess of 180°

, said cutting means being positionable adjacent said opening to cut anatomical tissue through said opening when said inner member is rotated in said outer member.

8. A surgical cutting instrument as recited in claim 7 wherein said cutting edge teeth in each toothed cutting segment are linearly aligned on said inner member in a series of teeth extending longitudinally from said leading cutting edge segment toward the proximal end of said inner member.

9. A surgical cutting instrument as recited in claim 8 wherein said cutting teeth are joined by roots disposed in a first longitudinally extending plane disposed proximate said inner member longitudinal axis, and wherein the crests of said cutting teeth are disposed in a plane oriented parallel to the plane containing said roots but more remote from the longitudinal axis of said inner member.

10. A surgical cutting instrument as recited in claim 9 wherein said converging sides define an angle at said crests of approximately 66°

to 77°

.

11. A surgical cutting instrument as recited in claim 9 wherein the distance between said first and second planes is approximately 15% to 22% of the outer diameter of said inner member.

12. A surgical cutting instrument as recited in claim 9 wherein the distance between said first and second planes is at least 50% of the spacing between successive roots.

13. A surgical cutting instrument as recited in claim 9 wherein said forward-facing cutting edge segment is disposed at an angle of approximately 50°

to 60°

with said inner member longitudinal axis.

14. A surgical cutting instrument as recited in claim 13 wherein the planar edge circumscribing said opening is contained in a plane disposed at an angle of approximately 14°

to 16°

with said outer member longitudinal axis.

15. A surgical cutting instrument as recited in claim 9 wherein said toothed cutting edge segments each include a most proximal cutting tooth joined to respective ends of a proximal arcuate cutting edge segment.

16. A surgical cutting instrument as recited in claim 15 wherein said proximal arcuate cutting edge segment is disposed on the inner member on the same side of the inner member relative to the inner member longitudinal axis as the plane containing said crests.

17. A surgical cutting instrument as recited in claim 16 wherein said inner member includes a generally forward-facing cutting edge segment disposed angularly with respect to said inner member longitudinal axis, and wherein said proximal arcuate cutting edge segment is joined to said forward-facing cutting edge segment.

18. A surgical cutting instrument as recited in claim 17 wherein said leading cutting edge segment is joined to said toothed cutting edge segment by a distal curved edge segment.

19. A surgical cutting instrument as recited in claim 18 wherein said forward facing cutting edge segment converges distally at an acute angle toward said inner member longitudinal axis.

20. A surgical cutting instrument for cutting anatomical tissue comprising

an elongate outer tubular member having a proximal end, a distal end and a longitudinal axis, said distal end including an end wall having an outer surface and an arcuate inner surface;

cutting port means at said distal end for receiving anatomical tissue;

an elongate inner tubular member having a proximal end and a distal end, said inner member distal end being an end wall having an arcuate outer surface;

tissue cutting means on said inner member distal end including a plurality of straight-sided triangular cutting teeth linearly aligned parallel with said axis; and

mounting means for securing said inner member coaxially within said outer member to permit selective rotation of said inner member relative to said outer member, wherein said inner member distal end is in engagement with said outer member distal end, said engagement comprising a bearing contact, on said longitudinal axis, between said arcuate inner surface and said arcuate outer surface, said bearing contact being the only contact between said inner and outer members distally of said proximal end of said outer member, and wherein said cutting means is positioned to cut anatomical tissue received through said cutting port means when said inner member is rotated in said outer member.

21. A surgical cutting instrument for cutting anatomical tissue comprising

an elongate outer tubular member having a proximal end, a distal end and a longitudinal axis, said distal end including an end wall having an outer surface and an arcuate inner surface;

cutting port means at said distal end for receiving anatomical tissue;

an elongate inner tubular member having a proximal end and a distal end, said inner member distal end being an end wall having an arcuate outer surface;

tissue cutting means on said inner member distal end including a plurality of straight-sided triangular cutting teeth linearly aligned parallel with said axis;

mounting means for securing said inner member coaxially within said outer member to permit selective rotation of said inner member relative to said outer member, wherein said inner member distal end is in engagement with said outer member distal end, said engagement comprising a bearing contact, on said longitudinal axis, between said arcuate inner surface and said arcuate outer surface, and wherein said cutting means is positioned to cut anatomical tissue received through said cutting port means when said inner member is rotated in said outer member; and

a clearance gap between said inner and outer members totally surrounding said bearing contact.

22. A surgical cutting instrument as recited in claim 21 wherein said clearance gap has a predetermined width throughout except for a relatively narrow width proximate said tissue cutting means to prevent severed tissue from being drawn into said gap.

23. A surgical cutting instrument as recited in claim 22 wherein said narrow width is approximately one-half said predetermined width.

24. A surgical cutting instrument as recited in claim 23 wherein said predetermined width is approximately 0.0005 inches and said narrow width is approximately 0.00025 inches.

25. A surgical cutting instrument for cutting tissue comprising

an elongate outer tubular member having a proximal end, a distal end and an outer cutting edge at said distal end, said outer cutting edge extending longitudinally on said outer member;

an elongate inner tubular member having a central longitudinal axis, a proximal end, a distal end and an inner cutting edge at said distal end, said inner cutting edge extending longitudinally on said inner member, said inner cutting edge defining a plurality of triangular cutting teeth each having straight linear sides converging to a crest, said inner member being coaxially and rotatably received in said outer member to position said inner cutting edge adjacent said outer cutting edge and to permit said inner cutting edge to move past said outer cutting edge to cut tissue; and

a clearance gap disposed between said inner and outer members, said gap extending longitudinally between said inner and outer members from said distal ends to said proximal ends and having a predetermined width tapering to a relatively narrow width between said outer cutting edge and said inner cutting edge, said narrow width being approximately one-half said predetermined width.

26. A surgical cutting instrument as recited in claim 25 wherein said predetermined width is approximately 0.0005 inches and said narrow width is approximately 0.00025 inches.

27. A surgical cutting instrument for cutting tissue comprising

an elongate outer tubular member having a proximal end, a distal end and an outer cutting edge at said distal end, said outer cutting edge extending longitudinally on said outer member;

an elongate inner tubular member having a central longitudinal axis, a proximal end, a distal end, a predetermined outer diameter and an inner cutting edge at said distal end, said inner cutting edge extending longitudinally on said inner member, said inner cutting edge defining a plurality of triangular cutting teeth each having straight linear sides converging to a crest, said crests being disposed in a first common plane extending longitudinally of said inner member, said teeth being separated by a series of roots disposed in a second common plane oriented parallel to said first plane and closer than said first plane to said longitudinal axis, said teeth having a height measured between said first and second planes that is at least 15% of said outer diameter, said inner member being coaxially and rotatably received in said outer member to position said inner cutting edge adjacent said outer cutting edge and to permit said inner cutting edge to move past said outer cutting edge to cut tissue; and

a clearance gap disposed between said inner and outer members, said gap extending longitudinally between said inner member and said outer member from said distal ends to said proximal ends and having a predetermined width tapering to a relatively narrow width between said outer cutting edge and said inner cutting edge.

28. A surgical cutting instrument for cutting tissue comprising

an elongate outer tubular member having a proximal end, a distal end and an outer cutting edge at said distal end, said outer cutting edge extending longitudinally on said outer member;

an elongate inner tubular member having a central longitudinal axis, a proximal end, a distal end and an inner cutting edge at said distal end, said inner cutting edge extending longitudinally on said inner member, said inner cutting edge defining a plurality of triangular cutting teeth each having straight linear sides converting to a crest, said crests being disposed in a first common plane extending longitudinally of said inner member, said teeth being separated by a series of roots disposed in a second common plane oriented parallel to said first plane and closer than said first plane to said longitudinal axis, said teeth having a height measured between said first and second planes and a width measured between said roots, said height being in the range of 60% to 70% of said width, said inner member being coaxially and rotatably received in said outer member to position said inner cutting edge adjacent said outer cutting edge and to permit said inner cutting edge to move past said outer cutting edge to cut tissue; and

a clearance gap disposed between said inner and outer members, said gap extending longitudinally between said inner member and said outer member from said distal ends to said proximal ends and having a predetermined width tapering to a relatively narrow width between said outer cutting edge and said inner cutting edge.