Prosthetic leg

• US 5,217,500 A
• Filed: 01/12/1990
• Issued: 06/08/1993
• Est. Priority Date: 01/12/1990
• Status: Expired due to Term

• Current Assignee: Van L. Phillips
• Original Assignee: Van L. Phillips
• Inventors: Phillips, Van L.
• Primary Examiner(s): Green, Randall L.
• Assistant Examiner(s): Willse, D.
• Application Number:
  US07/464,201
• Time in Patent Office: 1,243 Days
• Field of Search: 623/27, 623/32, 623/38, 623/47, 623/50, 623/52, 623/28, 128/80 H, 128/80 C, 128/80 B, 128/80 R, 602/13, 602/23, 602/25, 602/26, 602/27
• US Class Current: 623/38
• CPC Class Codes: A61F 2/60 Artificial legs or feet or parts thereof
• CPC Class Codes: A61F 2002/30433 using additional screws, bolts, dowels, rivets or washers e.g. connecting screws
• CPC Class Codes: A61F 2002/5055 Reinforcing prostheses by embedding particles or fibres during moulding or dipping, e.g. carbon fibre composites
• CPC Class Codes: A61F 2002/6657 having a plate-like or strip-like spring element, e.g. an energy-storing cantilever spring keel
• CPC Class Codes: A61F 2220/0041 using additional screws, bolts, dowels or rivets, e.g. connecting screws

Abstract

A prosthetic leg is characterized by an elongated, flat pylon operatively secured at its upper end to the wearer'"'"'s leg and at its lower end to a prosthetic foot. The pylon is constituted by one or more leg elements which are fabricated from polymer impregnated and encapsulated laminates, including such laminates as carbon fibers and/or fiberglass or synthetic fibers such as Kevlar. The demountable connection of the leg elements permits interchangeability of leg elements to match the weight, stride and activity schedule of the wearer utilizing the prosthetic leg. Deformable adjustment means is provided in juxtaposition to said leg elements whereby the flexibility of said pylon may be adjusted. To achieve or improve the desired flexure and energy-storage characteristics, the leg elements may be formed in a concavo-convex configuration.

Claims

1. In a prosthetic leg, the combination of:

upper attachment means for attaching said leg to a wearer;

lower attachment means for attaching said leg to prosthetic foot means; and

an elongated pylon constituted by one or more leg elements operatively disposed between and secured to said upper attachment means and said lower attachment means, said leg elements being capable of spring stress response as loads are imposed thereupon during the utilization of said leg, further including deformable means juxtaposed to said one or more leg elements and operatively engaged therewith whereby the flexibility of said prosthetic leg may be modulated.

4. The prosthetic leg of claim 1 or claim 2 or claim 3, in which said deformable means is adjustable and includes a retaining sleeve member operatively disposed in intimate juxtaposition to said one or more elongated leg elements to achieve said operative engagement between said one or more elongated leg elements and said deformable means.

5. The prosthetic leg of claim 1 or claim 2 or claim 3, in which said deformable means includes a bladder member whereby the amount of pressure in said bladder member directly affects the flexibility of said prosthetic leg.

6. The prosthetic leg of claim 5, in which said bladder member further includes a first retaining sleeve member operatively disposed in intimate juxtaposition to said bladder member to restrict said member from expanding.

7. The prosthetic leg of claim 6, in which said deformable means further includes a second retaining sleeve member operatively disposed in intimate juxtaposition to said one or more elongated leg elements to achieve said operative engagement between said one or more elongated leg elements and said deformable means.

8. The prosthetic leg of claim 5, further including valve means operatively connected to said bladder member to permit the adjustment of said pressure in said bladder member.

9. The prosthetic leg of claim 8, in which said bladder member further includes a first retaining sleeve member operatively disposed in intimate juxtaposition to said bladder member to restrict said member from expanding.

10. The prosthetic leg of claim 9, in which said deformable means further includes a second retaining sleeve member operatively disposed in intimate juxtaposition to said one or more elongated leg elements to achieve said operative engagement between said one or more elongated leg elements and said deformable means.

11. The prosthetic leg of claim 1 or claim 2 or claim 3, in which said leg elements provide one or more pairs of confronting surfaces, said prosthetic leg further including resilient means disposed between one or more of said pairs of confronting surfaces.

12. The prosthetic leg of claim 11 in which said deformable means includes one or more resilient members.

13. The prosthetic leg of claim 12 in which said deformable means further includes a bladder member whereby the amount of pressure in said bladder member directly affects the flexibility of said prosthetic leg.

14. The prosthetic leg of claim 1 or claim 2 or claim 3 in which said upper section or sections are demountably securable to the wearer'"'"'s leg and said lower section or sections are demountably securable to said prosthetic foot means, to facilitate the attachment of said leg element or elements and the removal thereof to and from said wearer'"'"'s leg and said prosthetic foot means to permit the substitution of leg elements having different spring rates.

2. In a prosthetic leg, the combination of:

one or more flat elongated leg elements having upper sections and lower sections, said leg elements being fabricated from superimposed laminates maintained in operative relationship by an encapsulating polymer and susceptible to bending stress determined by the thickness of the laminates, said leg elements being operatively securable at said upper sections to a wearer of the prosthetic leg; and

prosthetic foot means operatively secured to said lower sections of said leg elements, further including deformable means juxtaposed to said one or more leg elements and operatively engaged therewith whereby the flexibility of said prosthetic leg may be modulated.

3. In a prosthetic leg, the combination of:

one or more elongated leg elements consisting of continuous, integrally and simultaneously formed upper, lower, and middle sections, said sections being fabricated as unitary structures by polymer impregnation of superimposed reinforcing laminae;

said middle sections, and/or said upper and/or said lower sections being capable of spring stress generated energy storage whereby the subjection f said leg elements to bending moments will cause transmission of spring stress through said upper, middle, and lower sections;

said upper sections being operatively securable to a wearer'"'"'s leg, and said lower sections being operatively secured to prosthetic foot means, further including deformable means juxtaposed to said one or more leg elements and operatively engaged therewith whereby the flexibility of said prosthetic leg may be modulated.

15. In a prosthetic leg, the combination of:

one or more flat elongated leg elements having upper sections and lower sections, said leg elements being susceptible to bending stress energy storage and operatively securable at said upper sections to a wearer of the prosthetic leg; and

prosthetic foot means operatively secured to said lower sections of said leg elements;

further including deformable means juxtaposed to said one or more leg elements and operatively engaged therewith whereby the flexibility of said prosthetic leg may be modulated, in which said deformable means is adjustable and includes a retaining sleeve member operatively disposed in intimate juxtaposition to said one or more elongated leg elements to achieve said operative engagement between said one or more elongated leg elements and said deformable means.

16. In a prosthetic leg, the combination of:

one or more flat elongated leg elements having upper sections and lower sections, said leg elements being susceptible to bending stress and operatively securable at said upper sections to a wearer of the prosthetic leg; and

prosthetic foot means operatively secured to said lower sections of said leg elements;

further including deformable means juxtaposed to said one or more leg elements and operatively engaged therewith whereby the flexibility of said prosthetic leg may be modulated, in which said deformable means includes a bladder member whereby the amount of pressure in said bladder member directly affects the flexibility of said prosthetic leg.

17. The prosthetic leg of claim 16, in which said bladder member further includes a first retaining sleeve member operatively disposed in intimate juxtaposition to said bladder member to restrict said member from expanding.

18. The prosthetic leg of claim 17, in which said deformable means further includes a second retaining sleeve member operatively disposed in intimate juxtaposition to said one or more elongated leg elements to achieve said operative engagement between said one or more elongated leg elements and said deformable means.

19. The prosthetic leg of claim 16, further including valve means operatively connected to said bladder member to permit the adjustment of said pressure in said bladder member.

20. The prosthetic leg of claim 19, in which said bladder member further includes a first retaining sleeve member operatively disposed in intimate juxtaposition to said bladder member to restrict said member from expanding.

21. The prosthetic leg of claim 20, in which said deformable means further includes a second retaining sleeve member operatively disposed in intimate juxtaposition to said one or more elongated leg elements to achieve said operative engagement between said one or more elongated leg elements and said deformable means.

22. In a prosthetic leg, the combination of:

one or more flat elongated leg elements having upper sections and lower sections, said leg elements being susceptible to bending stress energy storage and operatively securable at said upper sections to a wearer of the prosthetic leg; and

prosthetic foot means operatively secured to said lower sections of said leg elements, further including deformable means juxtaposed to said one or more leg elements, in which said deformable means includes one or more resilient members.

23. The prosthetic leg of claim 22 in which said deformable means further includes a bladder member whereby the amount of pressure in said bladder member directly affects the flexibility of said prosthetic leg.