Tapered carbon microelectrode and process for production thereof

• US 5,218,757 A
• Filed: 06/25/1991
• Issued: 06/15/1993
• Est. Priority Date: 07/16/1990
• Status: Expired due to Fees

• Current Assignee: Agency of Industrial Science & Technology (Government of Japan), Mitsubishi Pencil Kabushiki Kaisha
• Original Assignee: Agency of Industrial Science & Technology (Government of Japan), Mitsubishi Pencil Kabushiki Kaisha
• Inventors: Negishi, Akira, Kaneko, Hiroko, Shigematsu, Yukifumi, Kawakubo, Takamasa, Suda, Yoshihisa, Yamada, Masahiro, Mizutani, Wataru
• Primary Examiner(s): Niebling, John
• Assistant Examiner(s): Bell, Bruce F.
• Application Number:
  US07/722,545
• Time in Patent Office: 721 Days
• Field of Search: 264/29.6, 264/29.5, 264/29.1, 29/885, 29/825, 204/416
• US Class Current: 29/855
• CPC Class Codes: G01N 27/308 at least partially made of carbon
• CPC Class Codes: Y10T 29/49117 Conductor or circuit manufacturing
• CPC Class Codes: Y10T 29/49169 Assembling electrical component directly to terminal or elongated conductor
• CPC Class Codes: Y10T 29/49171 with encapsulating
• CPC Class Codes: Y10T 29/49224 with coating

Abstract

A tapered carbon microelectrode is produced by extruding an organic material or a composition composed of crystalline carbon fine powder and an organic binder into a thin rod form, carbonizing said rod by calcining to produce a pure carbon thin rod, soaking the resulting thin rod as an anode in an electrolytic solution, gradually pulling up the thin rod while electrochemically oxidizing the tip portion of the thin rod. Then a lead wire is connected with the thick portion of the thin rod followed by coating all the surface except the conically sharp tip portion.

The tapered carbon electrode can be used for various electrochemical measurements and scanning tunneling microscope.

Claims

1. A method for producing a tapered carbon microelectrode which comprises

(i) extruding an organic material itself or a composition prepared by highly dispersing and compounding crystalline carbon fine powder with an organic material as a binder into a desired thin rod form,

(ii) calcining the product thus extruded in an inert atmosphere or in a non-oxidizing atmosphere up to an elevated temperature,

(iii) thereby carbonizing the organic material itself or the organic binder contained in the composition to produce a pure carbon thin rod,

(iv) soaking the resulting carbon thin rod as an anode in an electrolytic solution, at near the oxygen evolution potential,

(v) gradually pulling up the carbon thin rod while subjecting the tip portion of the carbon thin rod to electrochemical oxidation to form a conically sharp tip portion having an extremely small diameter,

(vi) then connecting a lead wire with the end portion of the carbon thin rod, and

(vii) coating with an insulating material all the surface of the carbon thin rod except a desired portion at the conically sharp tip portion having an extremely small diameter.

2. The method for producing a tapered carbon microelectrode according to claim 1 in which the calcination and carbonization are carried out by heat treatment in an inert atmosphere or non-oxidizing atmosphere at 500°

-1500°

C.

3. The method for producing a tapered carbon microelectrode according to claim 1 in which the calcination and carbonization are carried out by heat treatment in an inert atmosphere or non-oxidizing atmosphere at 500°

-1000°

C. and then graphitization is effected by heating in an inert atmosphere at 2000°

-3000°

C.

4. The method for producing a tapered carbon microelectrode according to claim 1, in which the electrolytic oxidation for forming a tip portion of the carbon thin rod in a conically tapered form is carried out by soaking a desired length of the tip portion of the carbon thin rod in an electrolytic solution selected from the group consisting of an aqueous alkaline solution containing potassium hydroxide, sodium hydroxide, calcium hydroxide, or ammonium hydroxide, a diluted acid produced by diluting an acid selected from hydrochloric acid, sulfuric acid, perchloric acid, nitric acid, and phosphoric acid with pure water, and an aqueous solution of a salt selected from sodium chloride, potassium chloride, and potassium sulfate, starting the oxidation at an electric potential of 1V vs. SCE (saturated caromel electrode), gradually pulling up the electrode at controlled electric potential and pulling-up speed to produce a conical form with a desired taper.