Multi-layered transtracheal catheter

• US 5,218,957 A
• Filed: 10/19/1990
• Issued: 06/15/1993
• Est. Priority Date: 10/19/1990
• Status: Expired due to Term

• Current Assignee: Innovative Medical Development Corp.
• Original Assignee: Ballard Medical Products (Kimberly-Clark Corporation)
• Inventors: Strickland, Richard D.
• Primary Examiner(s): Burr, Edgar S.
• Assistant Examiner(s): Lewis, Aaron J.
• Application Number:
  US07/600,435
• Time in Patent Office: 970 Days
• Field of Search: 128/200.26, 128/207.14, 128/207.15, 128/207.29
• US Class Current: 128/200.26
• CPC Class Codes: A61M 16/0465 Tracheostomy tubes; Devices for performing a tracheostomy; Accessories therefor, e.g. masks, filters
• CPC Class Codes: A61M 2205/7536 allowing gas passage, but preventing liquid passage, e.g. liquophobic, hydrophobic, water-repellent membranes

Abstract

A multi-layered transtracheal catheter. The transtracheal catheter has a multi-layer or double wall construction formed of two materials. One material is resistant to kinking. The other material is resistant to mucous buildup. Together, they form a catheter that can remain within the trachea for an extended period of time without needing to be removed for cleaning.

Claims

1. A transtracheal catheter comprising:

an elongated catheter body comprising;

an inner layer and means to resist kinking of said inner layer and including constructing said inner layer of a material that is soft and flexible to the extent that it will bend rather than kink when placed within a patient'"'"'s trachea for extended periods of time; and

an outer layer fused to the inner layer and comprising a material that is sufficiently hydrophobic and that has a sufficiently low coefficient of friction such that said outer layer is resistant to mucous buildup when placed in the trachea, said outer layer essentially completely covering said inner layer to prevent contact of mucous by the inner layer, and in combination with said inner layer provides said catheter body with enough softness and flexibility to bend rather than kink when placed within a patient'"'"'s trachea for an extended period of time, and with enough rigidity to hold said catheter body firmly against a posterior wall of the trachea to minimize unwanted movement of the catheter body; and

means for connecting said catheter body to an oxygen source.

2. A transtracheal catheter as defined in claim 1, wherein the material of said outer layer is a polyester block amide.

3. A transtracheal catheter as defined in claim 1, wherein the material of said outer layer is polytetrafluoroethylene.

4. A transtracheal catheter as defined in claims 2 or 3, wherein the material of said inner layer is urethane.

5. A transtracheal catheter as defined in claims 2 or 3, wherein the material of said inner layer is natural rubber.

6. A transtracheal catheter as defined in claims 1 or 4, wherein said inner layer has a first thickness, wherein said outer layer has a second thickness and wherein said outer layer adds rigidity to the overall catheter body, the relative thicknesses of said inner and outer layers being selected in relation to one another so that said catheter body will be rigid enough to be held against a patient'"'"'s posterior tracheal wall to lessen unwanted movement of the catheter body.

7. A transtracheal catheter as defined in claim 6, wherein said outer layer is approximately one fourth the thickness of said inner layer.

8. A transtracheal catheter as defined in claims 1 or 4, wherein said outer layer is approximately one fourth the thickness of said inner layer.

9. A transtracheal catheter as defined in claim 1, wherein said catheter body is tapered at a distal end thereof.

10. A transtracheal catheter as defined in claim 9, wherein said inner layer is tapered in thickness at said distal end and said outer layer has a uniform thickness throughout the length of said catheter body.

11. A transtracheal catheter as defined in claim 1, wherein the material of said outer layer is polyethylene.

12. A transtracheal catheter as defined in claim 11, wherein the material of said inner layer is urethane.

13. A transtracheal catheter as defined in claim 11, wherein the material of said inner layer is natural rubber.

14. A transtracheal catheter comprising:

an elongated catheter body defining an inner lumen therethrough and comprising;

an inner wall and means to resist kinking of said inner wall and including constructing said inner wall of a material that is soft and flexible to the extent that it will bend rather than kink when placed within a patient'"'"'s trachea for extended periods of time, and said inner wall having a first cross-sectional thickness; and

an outer wall fused to the inner wall and comprising a material that is more rigid and less flexible than the material of said inner wall, said outer wall having a cross-sectional thickness which is less than the cross-sectional thickness of said inner wall but which, in combination therewith, provides said catheter body with enough softness and flexibility to bend rather than kink when placed within a patient'"'"'s trachea for an extended period of time, and with enough rigidity to hold said catheter body firmly against a posterior wall of the trachea to minimize unwanted movement of the catheter body; and

means for connecting said catheter body to an oxygen source.

15. A transtracheal catheter as defined in claim 14, wherein said material of said outer wall is also sufficiently hydrophobic and has a low enough coefficient of friction so that said outer wall is resistant to mucous buildup, and wherein said inner wall terminates at a point within said inner lumen and wherein said outer wall wraps around said inner wall at said point so as to essentially completely cover said inner wall to prevent contact of mucous by the inner wall.

16. A transtracheal catheter as defined in claim 14, wherein the material of said outer wall is a polyester block amide.

17. A transtracheal catheter as defined in claim 14, wherein the material of said outer wall is polytetrafluoroethylene.

18. A transtracheal catheter as defined in claims 16 or 17, wherein the material of said inner wall is urethane.

19. A transtracheal catheter as defined in claims 16 or 17, wherein the material of said inner layer is natural rubber.

20. A transtracheal catheter as defined in claim 14, wherein said outer wall is approximately one fourth the thickness of said inner wall.

21. A transtracheal catheter as defined in claim 14, wherein said catheter body is tapered at a distal end thereof.

22. A transtracheal catheter as defined in claim 21, wherein said inner wall is tapered in thickness at said distal end and said outer wall has a uniform thickness throughout the length of said catheter body.

23. A transtracheal catheter as defined in claim 14, wherein the material of said outer wall is polyethylene.

24. A transtracheal catheter as defined in claim 23, wherein the material of said inner wall is urethane.

25. A transtracheal catheter as defined in claim 23, wherein the material of said inner wall is natural rubber.

26. A transtracheal catheter comprising:

an elongated catheter body defining an inner lumen therethrough and comprising;

an inner wall and means to resist kinking of said inner wall and including constructing said inner wall of a material that is soft and flexible to the extent that it will bend rather than kink when placed within a patient'"'"'s trachea for extended periods of time, and said inner wall having a first cross-sectional thickness; and

an outer wall fused to the inner wall and comprising a material that is more rigid and less flexible than the material of said inner wall, said outer wall having a cross-sectional thickness which is less than the cross-sectional thickness of said inner wall but which, in combination therewith, provides said catheter body with enough softness and flexibility to bend rather than kink when placed within a patient'"'"'s trachea for an extended period of time, and with enough rigidity to firmly hold said catheter body against a posterior wall of the trachea to minimize unwanted movement of the catheter body, and wherein said outer wall is also sufficiently hydrophobic and has a low enough coefficient of friction so that said outer wall is resistant to mucous buildup, and wherein said inner wall terminates at a point within said inner lumen and said outer wall wraps around said inner wall at said point so as to essentially completely cover said inner wall to prevent contact of mucous by the inner wall; and

means for connecting said catheter body to an oxygen source.

27. A transtracheal catheter as defined in claim 26, wherein the material of said outer wall is a polyester block amide.

28. A transtracheal catheter as defined in claim 26, wherein the material of said outer layer is polytetrafluoroethylene.

29. A transtracheal catheter as defined in claims 27 or 28, wherein the material of said inner wall is urethane.

30. A transtracheal catheter as defined in claims 27 or 28, wherein the material of said inner layer is natural rubber.

31. A transtracheal catheter as defined in claim 26, wherein said outer layer is approximately one fourth the thickness of said inner layer.

32. A transtracheal catheter as defined in claim 26, wherein said catheter body is tapered at a distal end thereof.

33. A transtracheal catheter as defined in claim 32, wherein said inner wall is tapered in thickness at said distal end and said outer wall has a uniform thickness throughout the length of said catheter body.

34. A transtracheal catheter as defined in claim 26, wherein the material of said outer wall is polyethylene.

35. A transtracheal catheter as defined in claim 34, wherein the material of said inner wall is urethane.

36. A transtracheal catheter as defined in claim 34, wherein the material of said inner wall is natural rubber.