Thermostat-type setback controller having a recovery set point which depends on the time-based value of a sensor signal

• US 5,219,119 A
• Filed: 09/21/1992
• Issued: 06/15/1993
• Est. Priority Date: 09/21/1992
• Status: Expired due to Term

• Current Assignee: Honeywell Incorporated (Honeywell International Inc.)
• Original Assignee: Honeywell Incorporated (Honeywell International Inc.)
• Inventors: Kasper, Gary P., Smith, Gary A.
• Primary Examiner(s): Wayner, William E.
• Application Number:
  US07/948,042
• Time in Patent Office: 267 Days
• Field of Search: 165/12, 236/46 R, 364/557
• US Class Current: 236/46.00R
• CPC Class Codes: G05D 23/1904 variable in time

Abstract

A setback controller, typically a thermostat, controls a control unit which holds a condition within an enclosure at either a low energy consumption set point or a high energy consumption set point depending on the present time. The controller uses a recovery sensor to measure the state of a condition which can affect the rate at which recovery from the low energy to the high energy set point is likely to occur, and then starts recovery at a time consistent with the state of the condition so as to complete recovery at or near the time selected for the return to the high energy set point. The condition sensor may be located adjacent to the outside of the enclosure to sense one or more conditions. In a temperature control application, the recovery sensor may include a temperature sensor located outdoors near the controlled space and a wind velocity sensor.

Claims

1. A controller with an energy saving setback feature for providing a control signal to manage operation of a control unit for changing an environmental condition within an enclosure so as, during at least one preselected setback interval defined by selected starting and ending times of day, to hold the environmental condition at a predetermined low energy consumption level set point value encoded in a setback set point signal, said starting and ending times encoded in a setback time signal, and to hold the environmental condition at a predetermined high energy consumption level set point encoded in a normal set point signal during the remainder of the day, said setback type controller having a condition sensor providing a condition signal encoding the current condition value within the enclosure, a clock providing a time of day signal indicative of the time of day, and condition control means receiving the condition signal and a current set point signal encoding a current set point value for providing the control signal responsive thereto, an improvement comprising

a) at least one recovery sensor measuring a recovery parameter affecting the time required for recovering from the low energy consumption level set point to the high energy consumption level set point, each recovery sensor providing a recovery sensor signal encoding the recovery parameter value;

b) recovery time calculator means receiving each recovery sensor signal for computing a recovery time interval as a function of the recovery sensor signal and encoding the recovery time interval value in a recovery time signal; and

c) set point signal generator means receiving the time of day signal, the setback set point signal, the normal set point signal, the setback time signal, and the recovery time signal, for providing the current set point signal encoding a current set point whose value varies with time and is dependent on the values encoded in the time signal, the setback set point signal, the normal set point signal, the setback time signal, and the recovery time signal.

2. The setback controller of claim 1, wherein the set points are temperatures, and wherein the condition sensor is a first temperature sensor and at least one recovery sensor is a second temperature sensor.

3. The setback controller of claim 2, including a sensor mount attached adjacent to the exterior of the enclosure, and supporting the second temperature sensor.

4. The setback controller of claim 1, wherein the recovery time calculator means comprises first function means receiving a recovery time limit signal encoding at least one duration limit value bounding the recovery time interval, for further calculating the recovery time interval value as a function of each duration limit value encoded in the recovery time limit signal.

5. The setback controller of claim 4, wherein the first function means comprises second function means receiving a recovery range signal encoding a recovery parameter range value encoding a nominal extreme of the recovery parameter, for further calculating the recovery time interval value as a function of the recovery range signal.

6. The setback controller of claim 5, wherein the second function means comprises third function means receiving encoded in the recovery time limit signal, long and short duration limit values t_rl and t_rs respectively, and encoded in the recovery range signal, high and low recovery parameter nominal values R_ph and R_pl respectively, for further calculating the recovery time interval value t_r as t_rl -(R_p -R_pl)(t_rl -t_rs)/R_ph -R_pl), where R_p is the current recovery parameter value.

7. The setback controller of claim 6, wherein the set point signal generator means includes means receiving the time of day signal for providing a level transition in an initiator signal at preselected intervals, and set point calculating means receiving the initiator signal for calculating the current set point value responsive to each initiator signal level transition.

8. The setback controller of claim 7, wherein the set point calculating means comprises means active during the recovery interval for calculating a current set point E_c =E_h -[(E_h -E_l)(t_e -t)/t_r ].

9. The setback controller of claim 6, wherein the third function means further comprises means limiting the value of t_r to within the range from t_rl to t_rs.

10. The setback controller of claim 5, comprising at least two recovery sensors, wherein the second function means comprises third function means receiving encoded in the recovery time limit signal, long and short duration limit values t_rl and t_rs respectively, and encoded in the recovery range signal for each recovery sensor, high and low recovery parameter nominal values R_ph and R_pL respectively, for further calculating for each recovery sensor a recovery time interval value component equal to t_rl -(R_p -R_pl)(t_rl -t_rs)/(R_ph -R_pl) using for each value component the values R_ph and R_pl for each recovery sensor, and where R_p is the current recovery parameter value for the sensor involved, and for forming as the recovery time interval t_r, the sum of each recovery time interval value component.

11. The setback controller of claim 10, wherein the third function means comprises means active during the recovery interval for calculating a current set point E_c =E_h -[(E_h -E_l)(t_e -t)t_r ].

12. The setback controller of claim 1, wherein the condition sensor comprises one recovery sensor.

13. The setback controller of claim 1, including at least two recovery sensors, and further including in the recovery time calculator means, means for computing for each recovery sensor a sensor recovery time interval value, and means for forming as the recovery time interval length value, the sum of each of the sensor recovery time interval values.