Prosthetic foot

• US 5,219,365 A
• Filed: 08/26/1992
• Issued: 06/15/1993
• Est. Priority Date: 03/31/1988
• Status: Expired due to Fees

• Current Assignee: Novacare Orthotics & Prosthetics East, Inc.
• Original Assignee: Sabolich Incorporated
• Inventors: Sabolich, John A.
• Primary Examiner(s): Apley, Richard J.
• Assistant Examiner(s): CHENG, JOE H
• Application Number:
  US07/935,683
• Time in Patent Office: 293 Days
• Field of Search: 623/53-55
• US Class Current: 623/55
• CPC Class Codes: A61F 2/66 Feet; Ankle joints
• CPC Class Codes: A61F 2002/30433 using additional screws, bolts, dowels, rivets or washers e.g. connecting screws
• CPC Class Codes: A61F 2002/6657 having a plate-like or strip-like spring element, e.g. an energy-storing cantilever spring keel
• CPC Class Codes: A61F 2220/0041 using additional screws, bolts, dowels or rivets, e.g. connecting screws

Abstract

The present invention provides a prosthetic foot comprising an integrally formed, flexible keel preferably in a cosmetic covering. The keel has a forefoot portion and a heel portion joined by an ankle portion. The inferior aspect of the ankle portion defines an arch which expands in response to a load, and the superior aspect of the ankle portion forms a platform which engages a conventional leg assembly. The forefoot portion is contoured, thicker on the medial side than on the lateral side, which shifts the midline of weight distribution in the forefoot portion medially. This provides a more natural alignment of the foot during the gait cycle. The toe end of the forefoot portion is biased along the natural toe break line. The posterior aspect of the ankle portion defines a concavity under the platform which is continuous with the superior aspect of the heel portion. A horizontal slot continuous with the concavity extends from the posterior aspect of the ankle portion between the platform and the arch. The anterior end of the slot is enlarged and rounded. Thus, the length of the heel is increased. This enhances the flexibility and shock absorbing capacity of the keel. The cosmetic covering is solid except for a cavity under the arch.

Claims

1. An energy storing prosthetic foot comprising a keel formed of an energy storing material, wherein the keel comprises a heel portion characterized by an elongate member, a forefoot portion characterized by an elongate member and an ankle portion, wherein the inferior aspects of the heel portion, the ankle portion and the forefoot portion define a resilient arch in the keel, wherein the keel is supported in the prosthetic foot so that the apex of the resilient arch is generally under the ankle portion of the prosthetic foot, wherein the keel is supported in the prosthetic foot so that the resilient arch is capable of expanding in response to a load on the prosthetic foot for storing energy and capable of contracting as the load is lifted to release the stored energy, wherein the keel is supported in the prosthetic foot so that in the assembled prosthetic foot the space under the resilient arch is substantially unobstructed, and wherein substantially all the energy storing capacity of the prosthetic foot resides in such expansion and contraction of the resilient arch of the keel.

2. The prosthetic foot of claim 1 wherein the forefoot portion, the heel portion and the ankle portion of the keel are integrally formed.

3. The prosthetic foot of claim 1 wherein the forefoot portion is contoured so that the medial side is thicker than the lateral side.

4. The prosthetic foot of claim 3 wherein the medial side of the forefoot portion is longer than the lateral side so that the end of the forefoot portion is biased along the natural toe break line.

5. The prosthetic foot of claim 1 wherein the medial side of the forefoot portion is longer than the lateral side so that the end of the forefoot portion is biased along the natural toe break line.

6. The prosthetic foot of claim 5 wherein the end of the forefoot portion and the end of the heel portion is covered by flexible bumpers.

7. The prosthetic foot of claim 1 wherein the superior surface of the ankle portion defines a platform, and wherein the posterior aspect of the ankle portion and the superior aspect of the heel portion continuous therewith define a concavity disposed a distance under the platform.

8. The prosthetic foot of claim 7 wherein the ankle portion of the keel is characterized as having a horizontal slot generally below and parallel to the platform and above the resilient arch and continuous with the concavity, wherein the horizontal slot extends a distance from the posterior aspect of the ankle portion towards the anterior aspect of the ankle portion to form an anterior end portion, and wherein the horizontal slot extends the width of the ankle portion.

9. The prosthetic foot of claim 8 wherein the anterior end portion of the horizontal slot is substantially circular in longitudinal cross section and has a diameter greater than the width of the slot.

10. The prosthetic foot of claim 8 wherein the ankle portion has a vertically aligned throughbore by which the prosthetic foot is connectable to a leg assembly, the throughbore having a central axis posterior to the apex of the resilient arch and intersecting the horizontal slot.

11. The prosthetic foot of claim 7 wherein the ankle portion has a vertically aligned throughbore by which the prosthetic foot is connected to a leg assembly, the throughbore having a central axis posterior to the apex of the resilient arch.

12. The prosthetic foot of claim 1 further comprising a cosmetic covering which is solid except for a cavity disposed under the resilient arch of the ankle portion and extending a distance under the forefoot portion and the heel portion.

13. A lower limb prosthesis comprising:

an energy storing foot comprising a keel formed of an energy storing material, wherein the keel comprises a heel portion characterized by an elongate member, a forefoot portion characterized by an elongate member and an ankle portion, wherein the inferior aspects of the heel portion, the ankle portion and the forefoot portion define a resilient arch in the keel, wherein the keel is supported in the foot so that the apex of the resilient arch is generally under the ankle portion of the foot, wherein the keel is supported in the foot so that the resilient arch is capable of expanding in response to a load on the foot for storing energy and to contract as the load is lifted to release the stored energy, wherein the keel is supported in the foot so that in the assembled foot the space under the resilient arch is substantially unobstructed, and wherein substantially all the energy storing capacity of the foot resides in such expansion and contraction of the resilient arch of the keel;

a leg assembly; and

means for connecting the leg assembly and the foot.

14. The lower limb prosthesis of claim 13 wherein the forefoot portion, the heel portion and the ankle portion of the keel are integrally formed.

15. The lower limb prosthesis of claim 13 wherein the forefoot portion of the keel is contoured so that the medial side is thicker than the lateral side.

16. The lower limb prosthesis of claim 15 wherein the medial side of the forefoot portion is longer than the lateral side so that the end of the forefoot portion is biased along the natural toe break line.

17. The lower limb prosthesis of claim 13 wherein the medial side of the forefoot portion is longer than the lateral side so that the end of the forefoot portion is biased along the natural toe break line.

18. The lower limb prosthesis of claim 17 wherein the end of the forefoot portion and the end of the heel portion are covered by flexible bumpers.

19. The lower limb prosthesis of claim 13 wherein the superior surface of the ankle portion defines a platform, and wherein the posterior aspect of the ankle portion and the superior aspect of the heel portion continuous therewith defines a concavity disposed a distance under the platform.

20. The lower limb prosthesis of claim 19 wherein the ankle portion of the keel is characterized as having a horizontal slot generally below and parallel to the platform and above the arch and continuous with the concavity, wherein the horizontal slot extends a distance from the posterior aspect of the ankle portion towards the anterior aspect of the ankle portion to form an anterior end portion, and wherein the horizontal slot extends the width of the ankle portion.

21. The lower limb prosthesis of claim 20 wherein the anterior end portion of the horizontal slot is substantially circular in longitudinal cross section and has a diameter greater than the width of the horizontal slot.

22. The lower limb prosthesis of claim 20 wherein the means for connecting the leg assembly and the foot includes a vertical throughbore in the ankle portion and a bolt which extends through the throughbore and which threadedly connects to the leg assembly, wherein the central axis of the throughbore is posterior to the apex of the resilient arch in the keel, and wherein the throughbore is intersected by the horizontal slot.

23. The lower limb prosthesis of claim 19 wherein the means for connecting the leg assembly and the foot includes a vertical throughbore in the ankle portion and a bolt which extends through the throughbore and which threadedly connects to the leg assembly, and wherein the central axis of the throughbore is posterior to the apex of the resilient arch in the keel.

24. The lower limb prosthesis of claim 13 wherein the foot is surrounded by a cosmetic covering which is solid except for a cavity positioned under the resilient arch of the keel and extending a distance under the forefoot portion and the heel portion of the keel.