Measuring method and apparatus

• US 5,220,536 A
• Filed: 02/28/1992
• Issued: 06/15/1993
• Est. Priority Date: 09/01/1989
• Status: Expired due to Term

• Current Assignee: Quantronix Incorporated (Schneider Electric SE)
• Original Assignee: Quantronix Incorporated (Schneider Electric SE)
• Inventors: Smith, Brian H., Stringer, Bradley J.
• Primary Examiner(s): Pihulic, Daniel T.
• Application Number:
  US07/843,008
• Time in Patent Office: 473 Days
• Field of Search: 367/99, 364/564, 73/169, 356/380, 356/386
• US Class Current: 367/99
• CPC Class Codes: G01B 11/002 for measuring two or more coordinates
• CPC Class Codes: G01B 11/04 specially adapted for measuring length or width of objects while moving
• CPC Class Codes: G01B 17/00 Measuring arrangements characterised by the use of infrasonic, sonic or ultrasonic vibrations
• CPC Class Codes: G07B 2017/00685 Measuring the dimensions of mailpieces

Abstract

A method and apparatus for measuring the dimensions and determining the three-dimensional, spatial volume of objects. In the preferred embodiment, a light curtain and ultrasonic sensing are employed in combination with the travel time of linearly moving objects to ascertain object dimensions. The preferred embodiment is particularly suitable for measurement of moving, rectangular objects of random orientation with respect to the direction of travel.

Claims

1. A method of determining the actual dimensions of a linearly moving object of substantially rectangular cross-section in the horizontal plane, the sides of which object are in non-parallel relationship to the direction of travel, comprising:

linearly moving said object at a constant speed;

determining the apparent length of said object by measuring the travel time thereof past a first point on the line of object travel and multiplying said travel object travel time by said constant speed;

determining the apparent width of said object by sensing the positions of the outermost corners of the object, taken in a direction perpendicular to said direction of object travel, and computing the distance between said outermost corners in said perpendicular direction;

determining a distance taken in the path of object travel between one of said outermost corners and the trailing edge of said object by measuring the travel time between the passage of said outermost corner and that of said trailing edge past a second common point on the line of object travel and multiplying said corner to trailing edge travel time by said constant speed; and

calculating the actual length and width of said object utilizing said determined apparent length, apparent width, and outermost object corner to trailing edge distance.

2. The method of claim 1 wherein said point is determined by a photocell beam.

3. The method of claim 1 wherein said step of sensing is performed using a light curtain oriented perpendicularly to said direction of object travel.

4. The method of claim 1, further including the step of sensing the maximum height of said object.

5. The method of claim 4, further including computing the spatial volume of said object by multiplying said actual length, actual width and maximum height.

6. The method of claim 4, wherein said step of sensing said maximum height is effected ultrasonically.

7. The method of claim 1, wherein said first point and said second point are the same.

8. An apparatus for determining the actual dimensions of a linearly moving object of substantially rectangular cross-section in the horizontal plane, the sides of which object are in non-parallel relationship to the direction of object travel, comprising:

conveying means for moving said object at a constant speed on a linear path past a point;

means associated with said conveying means for measuring the apparent length of said object in a direction parallel to said linear path, the apparent width of said object in a direction perpendicular to said linear path, and the distance in a direction parallel to said linear path between a corner of said object defining one extent of said apparent width and the trailing edge of said object; and

computing means for calculating the actual length and width of said object from said apparent length, apparent width and said corner to trailing edge distance.

9. The apparatus of claim 8, wherein said measuring means includes means for sensing the arrival of a leading edge and of a trailing edge of said object at said point and for ascertaining the time between said arrivals, and said computing means includes means for multiplying said time by a constant based upon said constant conveying means speed to ascertain said apparent length.

10. The apparatus of claim 9, wherein said measuring means includes means for providing said constant based upon the travel time of a control object of known length past said point.

11. The apparatus of claim 9, wherein said measuring means includes light curtain means dispersed transversely across said linear path for measuring said apparent width.

12. The apparatus of claim 11, wherein said measuring means further includes means for repeatedly activating said light curtain means to scan across said linear path, for receiving data from said repeated scans of said light curtain, for storing said scan data, for relating data from each of said scans to a specific instant in time, for sorting said scan data to ascertain the arrival time at said light curtain associated with at least one of two object corners defining said one extent of said apparent width, for sensing the arrival time of a trailing edge of said object at said light curtain, for subtracting said apparent width one extent arrival time from said trailing edge arrival time, and said computing means includes means for multiplying the arrival time difference by a constant based upon said constant conveying means speed to ascertain said corner to trailing edge distance.

13. The apparatus of claim 8, wherein said measuring means includes light curtain means dispersed transversely across said linear path for measuring said apparent width.

14. The apparatus of claim 13, wherein said measuring means further includes means for repeatedly activating said light curtain means to scan across said linear path, for receiving data from said repeated scans of said light curtain, for storing said scan data, for relating data from each of said scans to a specific instant in time, for sorting said scan data to ascertain the arrival time associated with at least one of two points on said object defining said one extent of said apparent width, for sensing the arrival time of a trailing edge of said object past said point, for subtracting said apparent width one extent arrival time from said trailing edge arrival time, and said computing means includes means for multiplying the arrival time difference by a constant based upon said constant conveying means speed to ascertain said corner to trailing edge distance.

15. The apparatus of claim 8, further including means for measuring the maximum height of said object.

16. The apparatus of claim 15, wherein said height measuring means is ultrasonic.

17. The apparatus of claim 16, wherein said ultrasonic means comprises an array including a plurality of ultrasonic sensors.

18. The apparatus of claim 17, wherein said ultrasonic sensor array comprises a linear array of downwardly-facing ultrasonic sensors disposed over and transverse to the path of said conveying means.

19. The apparatus of claim 15, wherein said computing means includes means for computing the spatial volume of said object from said length, width and maximum height.