Non-occludable transducers for in-the-ear applications

• US 5,220,612 A
• Filed: 12/20/1991
• Issued: 06/15/1993
• Est. Priority Date: 12/20/1991
• Status: Expired due to Term

• Current Assignee: Tibbetts Industries Incorporated (Intricon Corporation)
• Original Assignee: Tibbetts Industries Incorporated (Intricon Corporation)
• Inventors: Madaffari, Peter L., Tibbetts, George C.
• Primary Examiner(s): Ng, Jin F.
• Assistant Examiner(s): TRAN, SINH N
• Application Number:
  US07/812,572
• Time in Patent Office: 543 Days
• Field of Search: 381/68, 381/23.1, 381/68.6, 381/69.2, 381/68.3, 381/69, 381/151, 381/60, 73/585, 181/132, 181/130, 181/129, 181/135
• US Class Current: 381/328
• CPC Class Codes: H04R 2225/025 In the ear hearing aids [ITE] hearing aids
• CPC Class Codes: H04R 2225/57 Aspects of electrical interconnection between hearing aid parts
• CPC Class Codes: H04R 25/603 of mechanical or electronic switches or control elements
• CPC Class Codes: H04R 25/604 of acoustic or vibrational transducers
• CPC Class Codes: H04R 25/609 of circuitry of electronic switches or control elements H04R25/603
• CPC Class Codes: H04R 25/652 Ear tips; Ear moulds hybrid ear moulds or post-processing thereof for their customisation H04R25/659
• CPC Class Codes: H04R 25/654 Ear wax retarders
• CPC Class Codes: H04R 25/658 Manufacture of housing parts

Abstract

An in-the-ear electroacoustic transducer is constructed to limit the effect of accretion of cerumen on acoustically active surfaces: to prevent cerumen from plugging passages for acoustical energy to the tympanic membrane and to facilitate the removal of cerumen from the transducer by the user. A casing has a hollow tubular wall, and diaphragm means is mounted to the casing near one end thereof, the casing being shaped for insertion in the ear to define a space generally bounded by the ear canal, the tympanic membrane and the diaphragm means. The diaphragm means has a flexible film surround, and stop means are provided to limit its movement inwardly of the casing. The transducer can be incorporated in or utilized as various hearing aids respectively adapted for different depths of insertion within the ear canal.

Claims

1. An electroacoustic transducer comprising, in combination,

a casing having a wall of hollow tubular shape and diaphragm means substantially closing and sealing the casing near one end thereof, the casing being shaped for insertion in the ear to define a space generally bounded by the ear canal, the tympanic membrane and the diaphragm means, the diaphragm means comprising a central portion with its peripheral edge spaced from said wall and a thin, flexible film extending from said edge toward said wall to form a surround, the surround being formed inwardly of the casing interior to provide elastic stability to the surround under external pressure, and

an electromechanical motor supported within the casing and having a vibratory member connected to said central portion,

the transducer further having stop means adapted to limit the movement of said central portion inwardly of the casing to a substantially predetermined extent.

2. A transducer according to claim 1, in which the interior of the casing is vented near the other end thereof.

3. A transducer according to claim 1, having a passage external to the casing for venting said space to the ambient atmospheric pressure.

4. A transducer according to claim 1, in which the film extends over substantially the entire area of said one end of the casing.

5. A transducer according to claim 1, in which the vibratory member comprises an armature connected to the central portion of the diaphragm means and the stop means comprises a part of the motor located to arrest the armature upon its deflection to a predetermined extent in the direction inwardly of the casing.

6. A transducer according to claim 1, in which said wall of the casing is of substantially cylindrical shape.

7. A transducer according to claim 1, in which the stop means comprises a member secured to and within the wall of the casing and located in position to limit the inward deflection of the central portion of the diaphragm means.

8. A transducer according to claim 7, in which the stop means is perforated for acoustic communication between the diaphragm means and the casing interior.

9. A transducer according to claim 1, in which the casing wall forms a rim at said one end thereof, and the outer surface of the central portion of the diaphragm means is substantially coplanar with said rim.

10. A transducer according to claim 6, in which said wall of the casing has a substantially circular cross section and the central portion of the diaphragm means has a substantially circular periphery.

11. A transducer according to claim 1, in which the casing wall forms a rim at said one end thereof and the outline of the rim is substantially non-circular.

12. A transducer according to claim 11, in which said rim lies substantially in a plane and said outline comprises substantially a pair of semicircles smoothly connected by parallel lines.

13. A transducer according to claim 1, including

a cup shaped member closing the other end of the casing and having a vent therethrough.

14. A transducer according to claim 13, in which the casing and cup shaped member are each flanged and the flanges thereof are mutually attached.

15. A transducer according to claim 5, in which a restoring spring is also connected to the armature, the restoring spring comprising an annular rim with flexible spokes extending inward for connection to the armature, and including

a cup shaped member closing the other end of the casing and being attached with said rim thereto.

16. A transducer according to claim 1, including a ring shaped frame within the casing, the film external to the surround being formed to fit over the frame and to be held thereby in cooperation with the inner wall of the casing.

17. A hearing aid comprising, in combination,

a shell formed to fit in the ear with an aperture on one end directed toward the tympanic membrane,

a microphone mounted to the shell and an electrical amplifier electrically connected to the microphone,

a casing having a wall of hollow tubular shape secured within and substantially sealed to said aperture, and diaphragm means substantially closing and sealing the casing near one end thereof, the shell and casing being shaped for insertion in the ear to define a space generally bounded by the ear canal, the tympanic membrane and the diaphragm means, the diaphragm means comprising a central portion with its peripheral edge spaced from said wall and a thin, flexible film extending from said edge toward said wall to form a surround, and

an electromechanical motor electrically connected to the amplifier, supported within the casing and having a vibratory member connected to said central portion,

the hearing aid further having stop means adapted to limit the movement of said central portion inwardly of the casing to a substantially predetermined extent.

18. A hearing aid according to claim 17, in which the interior of the casing is vented to the interior of the shell and the interior of the shell has effective communication with the ambient atmospheric pressure.

19. A hearing aid according to claim 17, having a passage external to the casing for venting said space to the ambient atmospheric pressure.

20. A hearing aid according to claim 17, in which the film extends over substantially the entire area of said one end of the casing.

21. A hearing aid according to claim 17, in which the casing has an end closure vented to the interior of the shell and provided with terminals connecting between the amplifier and the motor.

22. A hearing aid according to claim 17, in which the casing is located substantially internal to the shell and the diaphragm means is exposed at said aperture.

23. A hearing aid according to claim 17, in which the surround is formed inwardly of the casing interior to provide elastic stability to the surround under external pressure.

24. A deep insertion hearing aid according to claim 17, in which a substantial portion of the wall of the casing is external to the shell.

25. A deep insertion hearing aid according to claim 24, including

a resilient annular acoustic seal surrounding the casing near said one end thereof and formed to engage the wall of the ear canal.

26. A deep insertion hearing aid according to claim 25, in which the acoustic seal has a passage for venting said space to the ambient atmospheric pressure.

27. A deep insertion hearing aid according to claim 25, in which the acoustic seal is disposable and comprises porous polymeric foam.

28. A hearing aid comprising, in combination,

a shell formed to fit in the ear with an aperture on one end directed toward the tympanic membrane,

a microphone mounted to the shell and an electrical amplifier electrically connected to the microphone,

a diaphragm means substantially closing and sealing the aperture near said one end of the shell, the shell being shaped for insertion in the ear to define a space generally bounded by the ear canal, the tympanic membrane and the diaphragm means, the diaphragm means comprising a central portion with its peripheral edge spaced from said aperture and a thin, flexible film extending from said edge toward said shell to form a surround, the surround being formed inwardly of the shell interior, and

an electromechanical motor electrically connected to the amplifier, supported within the shell and having a vibratory member connected to said central portion,

the hearing aid further having stop means adapted to limit the movement of said central portion inwardly of the shell to a substantially predetermined extent.

29. A hearing aid according to claim 28, having a passage for venting said space to the ambient atmospheric pressure.