Polarizing wavelength separator

• US 5,221,982 A
• Filed: 07/05/1991
• Issued: 06/22/1993
• Est. Priority Date: 07/05/1991
• Status: Expired due to Fees

• Current Assignee: Reveo, Inc.
• Original Assignee: Reveo, Inc.
• Inventors: Faris, Sadeg M.
• Primary Examiner(s): Miller, Stanley D.
• Assistant Examiner(s): MAI, HUY KIM
• Application Number:
  US07/726,062
• Time in Patent Office: 718 Days
• Field of Search: 359/93, 359/63, 359/65, 359/66, 359/70, 359/73, 359/53, 359/48, 359/49, 359/38, 359/62, 359/101, 353/31, 353/34, 353/82, 353/84, 353/122
• US Class Current: 349/115
• CPC Class Codes: G02B 27/1006 for splitting or combining different wavelengths G02B27/1086, G02B27/141 take precedence
• CPC Class Codes: G02B 27/1026 for use with reflective spatial light modulators
• CPC Class Codes: G02B 27/1046 for use with transmissive spatial light modulators
• CPC Class Codes: G02B 27/145 having sequential partially reflecting surfaces
• CPC Class Codes: G02B 27/283 used for beam splitting or combining
• CPC Class Codes: G02B 27/285 comprising arrays of elements, e.g. microprisms
• CPC Class Codes: G02B 27/288 Filters employing polarising elements, e.g. Lyot or Solc filters G02B5/3016 takes precedence
• CPC Class Codes: G02B 5/30 Polarising elements light-modulating devices with active elements G02F1/00
• CPC Class Codes: G02B 5/3016 involving passive liquid crystal elements optical properties of liquid crystals G02F1/0063; polarising elements associated with active liquid crystal devices G02F1/133528
• CPC Class Codes: G02F 1/133533 Colour selective polarisers G02F1/1347 takes precedence
• CPC Class Codes: G02F 1/133536 Reflective polarizers G02F1/13362 takes precedence
• CPC Class Codes: G02F 1/133543 Cholesteric polarisers
• CPC Class Codes: G02F 1/13362 providing polarized light, e.g. by converting a polarisation component into another one
• CPC Class Codes: G02F 1/133621 providing coloured light G02F1/133617, G02F1/133533 take precedence
• CPC Class Codes: H04N 13/324 Colour aspects
• CPC Class Codes: H04N 13/363 using image projection screens volumetric display H04N13/388
• CPC Class Codes: H04N 9/3105 for displaying all colours simultaneously, e.g. by using two or more electronic spatial light modulators simultaneous projection in colour photography G03B33/10; beam splitting or combining systems per se G02B27/10
• CPC Class Codes: H04N 9/3167 for polarizing the light beam polarizing optical systems per se G02B27/28

Abstract

A polarizing wavelength separating optical element, PWS, in the form of a flat panel causes each of a plurality of polychromatic optical beams from a source, entering at one surface and transmitted to the other surface, to be converted with high conversion efficiency into beams circularly polarized, spectrally separated and spatially separated. The input optical beams are identical and in the form of a linear periodic array illuminating the PWS element. Output circularly polarized beams are spatially separated by a variable distance and have separated wavelengths that can be in any order: ascending, descending or random. The PWS is made of a periodic array of cells whose period is identical to that of the optical source. Each cell comprises a plurality of subcells. One subcell functions as a broadband reflector, while each of the remaining subcells functions as a polarizing wavelength selective reflector. The number of the latter subcells depends on the number of wavelengths or wavelength bands to be separated. Each subcell in turn comprises a plurality of layers that are bonded together at their surfaces which are oriented at a 45° angle relative to the horizontal surfaces of the PWS panel. In each subcell, the plurality of layers comprise two cholesteric liquid crystal, CLC, films which reflect at a selected wavelength, at least one phase shifting layer (optical retarder), and an appropriate number of clear substrates which provide mechanical supports. The thicknesses of the supporting substrates are designed to cause the optical beams transmitted through the PWS to be spatially separated by appropriate distances. Direct view displays and projection displays are simplified.

Claims

1. A polarizing wavelength separating optical element, for accepting from a source a linear periodic array of polychromatic optical beams and converting the beams with high conversion efficiency into beams that are circularly polarized, and separated spectrally and spatially in a selected order of wavelengths having a period identical to that of the source comprising

a periodic array of cells whose period is identical to the period of the light source, each cell in turn comprising a broadband reflecting layer arranged to reflect source light into and a plurality of subcells in number related to the number of wavelength bands to be separated, said array having an input surface and an output surface which are in parallel planes;

said subcells in turn each comprising a plurality of layers bonded together at an angle to said parallel surface planes of said array, said layers comprising;

(b) a plurality of selectively reflecting cholesteric liquid crystal layers

(c) at least one phase shifting retarder layer; and

(d) a plurality of clear substrates of thickness selected to provide spatial separation between output optical beams.

2. A polarizing wavelength separating optical element according to claim 1, wherein said cell broadband reflecting layer is arranged to provide light to all subcells within the cell, and each subcell within the cell prior to the last subcell is arranged to transmit light at frequencies other than the frequency at which that cell is selectively reflective.

3. A polarizing wavelength separating optical element according to claim 2, wherein said cell broadband reflecting layer is arranged to block light from subcells of an adjacent cell.

4. A polarizing wavelength separating optical element according to claim 1, wherein said selectively reflective cholesteric liquid crystal layers are arranged in sequence by frequency.

5. A polarizing wavelength separating optical element according to claim 1, wherein said selectively reflective cholesteric liquid crystal layers are arranged other than in sequence by frequency.

6. A polarizing wavelength separating optical element according to claim 1, wherein said selectively reflective cholesteric liquid crystal layers are selected for a complete set of colors.

7. A polarizing wavelength separating optical element according to claim 1, wherein said selectively reflective cholesteric liquid crystal layers are responsive to circularly polarized light.

8. A polarizing wavelength separating optical element according to claim 1, wherein said selectively reflective cholesteric liquid crystal layers are responsive to left hand circularly polarized light.

9. A polarizing wavelength separating optical element according to claim 1, wherein said selectively reflective cholesteric liquid crystal layers are responsive to right hand circularly polarized light.

10. A polarizing wavelength separating optical element according to claim 1 wherein said phase shifting retarding layer in said subcell is a quarter-wave retarding film adjacent to the surface of said selectively reflecting cholesteric liquid crystal layers.

11. The method of making a polarizing wavelength separator by the sequency of the;

following steps;

1) Stacking a plurality of layers in sets in close proximity, each set comprising at least one broadband reflecting layer, a plurality of cholesteric liquid crystal layers with intervening retarder layers and clear substrate layers;

2) Bonding together the layers in said sets;

3) Stacking said plurality of cells at an angle θ

offset at an edge;

4) Bonding said offset cells;

5) Making slices by cutting said bonded offset cells at θ

to produce a number of polarizing wavelength separator optical elements each having a number of θ

offset cells.

12. The method of making a polarizing wavelength separator according to claim 11, comprising in addition the following step:

6) Polishing the slice.

13. The method of making a polarizing wavelength separator according to claim 11, wherein

14. The method according to claim 11, in which said stacking a plurality of layers in sets in close proximity includes substrate layers of differing thicknesses selected to achieve selected spatial separation.

15. The method according to claim 11, in which the polarizing wavelength separator includes electronics interconnecting a multiplicity of subcells, in which selected layers in said subsets are substrates generally assigned the spacing function without significant requirements of light transmissivity out their cut edges.

16. A direct view primary color multi-pixel display comprising:

a) a periodic linear RGB light source, having a multiplicity of light-emitting surface areas;

b) a polarizing wavelength separator arrayed proximate to said light-emitting surface areas, said polarizing wavelength separator being periodic as a function of the period of said periodic linear light source and serving to accept unpolarized RGB-white light and to separate that unpolarized RGB-white light into polarized R, G and B light bands respectively by selectively reflecting complementary cholesteric liquid crystal semireflector pairs, and a number of non-illuminating bands of selected dimensions separating said R, G and B light bands for each pixel;

c) a transparent electrode layer arrayed proximate to said polarizing wavelength separator;

d) an alignment layer arrayed proximate to said transparent electrode layer;

e) a nematic liquid crystal layer which rotates the polarization of the incident and separated R, G, B light bands when actuated by and electric field; and

means to apply selectively an electric field for each pixel.

17. A projection display for primary color multi-pixel display comprising:

a) a light source;

b) a first polarizing wavelength separator arrayed edgewise proximate to said light source, said polarizing wavelength separator being periodic as a function of its configuration to accept unpolarized RGB-white light and to separate that unpolarized RGB-white light into polarized R, G and B light bands respectively by selectively reflecting complementary cholesteric liquid crystal semireflector pairs for each pixel; and

c) a second polarizing wavelength separator to perform combiner functions for each pixel.