Hydraulic control system of an automatic transmission for a motor vehicle

• US 5,222,417 A
• Filed: 12/20/1991
• Issued: 06/29/1993
• Est. Priority Date: 01/22/1991
• Status: Expired due to Term

• Current Assignee: Fuji Heavy Industries Limited (Subaru Corp.)
• Original Assignee: Fuji Heavy Industries Limited (Subaru Corp.)
• Inventors: Sato, Keiji
• Primary Examiner(s): Bonck, Rodney H.
• Assistant Examiner(s): Henn, David E.
• Application Number:
  US07/812,438
• Time in Patent Office: 557 Days
• Field of Search: 60/433, 60/488, 74/861, 74/867, 74/869, 91/429, 137/330, 137/487.5, 137/625.65, 474/18, 474/22, 474/28, 474/69, 474/70
• US Class Current: 474/28
• CPC Class Codes: F16H 2061/0258 Proportional solenoid valve
• CPC Class Codes: F16H 61/0021 Generation or control of line pressure
• CPC Class Codes: F16H 61/0251 Elements specially adapted for electric control units, e.g. valves for converting electrical signals to fluid signals
• CPC Class Codes: F16H 61/662 with endless flexible members
• CPC Class Codes: F16H 61/66259 using electrical or electronical sensing or control means
• CPC Class Codes: G05D 16/2024 the throttling means being a multiple-way valve
• CPC Class Codes: Y10T 137/6198 Non-valving motion of the valve or valve seat

Abstract

A solenoid operated control valve in an automatic transmission is operated by dither current. A flow rate of oil through the solenoid operated control valve is calculated. At least either one of the frequency and amplitude of the dither current is corrected by the flow rate. The solenoid operated control valve is operated by the dither current.

Claims

1. A system for controlling a solenoid operated control valve in an automatic transmission to transmit power of an internal combustion engine to driving wheels of a motor vehicle, the system having a hydraulic system including an oil pump for supplying oil to the transmission through the solenoid operated control valve, a solenoid for operating the solenoid operated control valve, and a control unit for controlling a solenoid current fed to the solenoid, an improvement of the system which comprises:

a calculator for calculating a flow rate of oil through the solenoid operated control valve and for producing a flow rate signal;

setting means for setting at least one of frequency and amplitude of a dither current in accordance with said flow rate signal and for producing a dither current, the setting being accomplished by reduction of dither frequency upon an increase in the oil flow rate; and

means for adding the dither current to the solenoid current.

2. The system according to claim 1, wherein

the calculator derives the flow rate based on a discharge flow rate of the oil pump, temperature of the oil, and a transmission ratio of the transmission.

3. The system according to claim 1, further comprising means for sensing temperature of the oil;

wherein the automatic transmission is a continuously variable transmission having;

a drive pulley including a hydraulically shiftable disc and a first hydraulic cylinder for shifting said disc, a driven pulley including a hydraulically shiftable disc, a second hydraulic cylinder for operating said disc of said driven pulley, and a belt engaged with said pulleys; and

wherein said setting means is operative to increase a dither frequency upon an increase in the oil temperature.

4. A hydraulic control system for a continuously variable belt-drive automatic transmission, comprising

a hydraulic control circuit including an oil pump and a solenoid operated control valve having a proportional solenoid for controlling a secondary pressure,

calculator means for calculating a flow rate of oil through the control valve in dependency on a discharge flow rate of the oil pump, a temperature of oil, a leakage of the oil from the circuit and a transmission ratio changing speed, and

dither current setting means responsive to the calculated flow rate for setting a dither current for the solenoid by adjusting at least one of frequency and amplitude of the dither current;

and

wherein the setting means is operative to increase a frequency and decrease an amplitude of the dither current upon an increase in temperature of the oil.

5. The system according to claim 4, wherein

the oil pump is a variable displacement pump having a plurality of outlet ports, at least one of the outlet ports is selectively communicated with an input of the pump through a directional control valve, whereby the discharge flow rate of the pump is adjustable.

6. The system according to claim 5, wherein

the valve flow rate calculator derives the valve flow rate responsive to an operation of an directional control valve.

7. A system for controlling a proportional control valve in a hydraulic system including an oil pump for supplying oil to a hydraulic device through the control valve, the system having a control unit for controlling an operating signal fed to the control valve in order to control the control valve, an improvement of the system which comprises:

a calculator for deriving a flow rate of the oil through the solenoid operated control valve and for producing a flow rate signal;

setting means responsive to said flow rate signal for setting at least one of frequency and amplitude of a dither signal in accordance with said flow rate signal and for producing a dither signal; and

means responsive to said dither signal for adding the dither signal to the operating signal to reduce hysteresis characteristics of said valve so as to accurately obtain a sufficient control gain and constant static characteristics of said valve; and

wherein said setting means is operative to increase a dither frequency upon an increase in the oil temperature, the setting being accomplished by reduction of dither frequency upon an increase in the oil flow rate and by an increasing in the amplitude of the dither current upon an increase in flow rate.

8. A control system of a solenoid operated control valve in a continuously variable transmission for transmitting power of an engine to a driving wheel of a motor vehicle having a drive pulley with a first hydraulically shiftable disk and a first hydraulic cylinder for operating said first disk, a driven pulley with a second hydraulically shiftable disk and a second hydraulic cylinder for operating said second disk, a hydraulic pump for supplying a hydraulic fluid to said transmission through said control valve, a solenoid connected to said valve for controlling a flow rate of said fluid, a relief valve connected to said second hydraulic cylinder for controlling a fluid pressure in said second hydraulic cylinder, and a control unit for operating said solenoid with an electric current, an improvement of the system which comprises:

pump delivery amount calculating means provided in said control unit for calculating a delivery amount of said fluid from said pump and for producing an amount signal;

correcting means responsive to said amount signal for calculating a correction amount from a leak and a delivery pressure of said fluid from said pump and for generating a correction signal;

shifting speed calculating means for calculating an actual shifting speed by detecting speed of said drive and driven pulleys and for generating a shifting speed signal;

secondary flow rate calculating means response to said shifting speed signal for calculating a secondary flow rate of said fluid in said second hydraulic cylinder and for outputting a secondary flow rate signal;

primary flow rate calculating means responsive to said shifting speed signal for calculating a primary flow rate of said fluid in said first hydraulic cylinder and for outputting a primary flow rate signal;

secondary valve flow rate calculating means responsive to said correction signal and said primary and second flow rate signals for computing a relief amount of said fluid through said relief valve and for generating a relief signal;

secondary valve dither setting means responsive to said relief signal for calculating a secondary dither frequency of said current with a decreasing function of said relief amount in dependency on temperature of said fluid; and

primary valve dither setting means responsive to said primary flow rate signal for computing a primary dither frequency of said current with a decreasing function of said primary flow rate in dependency on temperature of said fluid so as to apply an optimum dither effect and to precisely decrease hysteresis at any flow rates.

9. A control system of a solenoid operated control valve in a continuously variable transmission for transmitting power of an engine to a driving wheel of a motor vehicle having a drive pulley with a first hydraulically shiftable disk and a first hydraulic cylinder for operating said first disk, a driven pulley with a second hydraulically shiftable disk and a second hydraulic cylinder for operating said second disk, a hydraulic pump for supplying a hydraulic fluid to said transmission through said control valve, a solenoid connected to said valve for controlling a flow rate of said fluid, a relief valve connected to said second hydraulic cylinder for controlling a fluid pressure in said second hydraulic cylinder, and a control unit for operating said solenoid with an electric current, an improvement of the system which comprises:

pump delivery amount calculating means provided in said control unit for calculating a delivery amount of said fluid from said pump and for producing an amount signal;

correcting means responsive to said amount signal for calculating a correction amount from a leak and a delivery pressure of said fluid from said pump and for generating a correction signal;

shifting speed calculating means for calculating an actual shifting speed by detecting speed of said drive and driven pulleys and for generating a shifting speed signal;

secondary flow rate calculating means responsive to said shifting speed signal for calculating a secondary flow rate of said fluid in said second hydraulic cylinder and for outputting a secondary flow rate signal;

primary flow rate calculating means responsive to said shifting speed signal for calculating a primary flow rate of said fluid in said first hydraulic cylinder and for outputting a primary flow rate signal;

secondary valve flow rate calculating means responsive to said correction signal and said primary and secondary flow rate signals for computing a relieve amount of said fluid through said relief valve and for generating a relief signal;

secondary valve dither setting means responsive to said relief signal for calculating a secondary dither amplitude of said current with an increasing function of said relief amount in dependency on temperature of said fluid; and

primary valve dither setting means responsive to said primary flow rate signal for computing a primary dither amplitude of said current with an increasing function of said primary flow rate in dependency on temperature of said fluid so as to apply an optimum dither effect and to precisely decrease hysteresis at any flow rates.

10. A control system of a solenoid operated control valve in a continuously variable transmission for transmitting power of an engine to a driving wheel of a motor vehicle having a drive pulley with a first hydraulically shiftable disk and a first hydraulic cylinder for operating said first disk, a driven pulley with a second hydraulically shiftable disk and a second hydraulic cylinder for operating said second disk, a hydraulic pump for supplying a hydraulic fluid to said transmission through said control valve, a solenoid connected to said valve for controlling a flow rate of said fluid, a relief valve connected to said second hydraulic cylinder for controlling a fluid pressure in said second hydraulic cylinder, and a control unit for operating said solenoid with an electric current, an improvement of the system which comprises:

pump delivery amount calculating means provided in said control unit for calculating a delivery amount of said fluid from said pump and for producing an amount signal;

correcting means responsive to said amount signal for calculating a correction amount from a leak and a delivery pressure of said fluid from said pump and for generating a correction signal;

shifting speed calculating means for calculating an actual shifting speed by detecting speed of said drive and driven pulleys and for generating a shifting speed signal;

secondary flow rate calculating means responsive to said shifting speed signal for calculating a secondary flow rate of said fluid in said second hydraulic cylinder and for outputting a secondary flow rate signal;

primary flow rate calculating means responsive to said shifting speed signal for calculating a primary flow rate of said fluid to said first hydraulic cylinder and for outputting a primary flow rate signal,

secondary valve flow rate calculating means responsive to said correction signal and said primary and secondary flow rate signals for computing a relief amount of said fluid through said relief valve and for generating a relief signal;

second valve dither setting means responsive to said relief signal for setting a dither current derived from multiplying a secondary dither frequency of said current with a decreasing function of said relief amount by a secondary dither amplitude of said current with an increasing function of said relief amount in dependency on temperature of said fluid; and

primary valve dither setting means responsive to said primary flow rate signal for setting a dither current derived from multiplying a primary dither frequency of said current with a decreasing function of said relief amount by a primary dither amplitude of said current with an increasing function of said primary flow rate in dependency on temperature of said fluid so a to apply an optimum dither effect and to precisely decrease hysteresis at any flow rates.