Expert system for online surveillance of nuclear reactor coolant pumps

• US 5,223,207 A
• Filed: 01/29/1992
• Issued: 06/29/1993
• Est. Priority Date: 01/29/1992
• Status: Expired due to Fees

• Current Assignee: ARCH Development Corporation (University of Chicago)
• Original Assignee: United States Department of Energy (Government of the United States of America)
• Inventors: Gross, Kenny C., Singer, Ralph M., Humenik, Keith E.
• Primary Examiner(s): Walsh, Donald P.
• Assistant Examiner(s): CARROLL, CHRISMAN DION
• Application Number:
  US07/827,776
• Time in Patent Office: 517 Days
• Field of Search: 376/215, 376/216, 376/217, 364/492, 395/914, 395/915
• US Class Current: 376/216
• CPC Class Codes: G05B 9/03 with multiple-channel loop, i.e. redundant control systems
• CPC Class Codes: G21C 17/00 Monitoring; Testing measuring in general G01; Maintaining
• CPC Class Codes: Y02E 30/30 Nuclear fission reactors
• CPC Class Codes: Y10S 706/914 Process plant

Abstract

An expert system for online surveillance of nuclear reactor coolant pumps. This system provides a means for early detection of pump or sensor degradation. Degradation is determined through the use of a statistical analysis technique, sequential probability ratio test, applied to information from several sensors which are responsive to differing physical parameters. The results of sequential testing of the data provide the operator with an early warning of possible sensor or pump failure.

Claims

1. An expert system for determining the operability of a specified pump comprising:

a set of pumps of which the specified pump is a member;

means for measuring physical parameters representative to the operations condition each pump of said set of pumps;

means for acquiring data generated by said measuring means;

an artificial-intelligence based inference engine coupled to said data acquiring means where said inference engine applies a sequential probability ratio test to statistically evaluate said acquired data to determine a status for the specified pump and its respective measuring means by continually monitoring and comparing changes in a specific operational parameter signal acquired from a plurality of measurement means;

means for transferring said status generated by said interference engine to an output system.

2. The system of claim 1 wherein said measuring means employs at least two sensors to measure a specific physical parameter associated with each pump.

3. The system of claim 2 in which said measuring means measures a plurality of physical parameters.

4. The system of claim 3 in which said inference engine employs said sequential probability ratio test in an ordered preference for each physical parameter to determine if the specified pump or a sensor is degraded.

5. The system of claim 4 in which an audible alarm is sounded when said sensor or said specified pump is determined to be degraded by said inference engine.

9. The system of claim 1 where said physical parameters include:

pump revolutions per minute, pump vibration measurements, pump power, and pump discharge pressure.

6. A method for early determination of pump or pump sensor degradation comprising the steps of:

monitoring physical parameters representative of the operating condition of said pump through the use of a plurality of sensors;

transmitting said data to a data acquisition system and subsequently to an artificial-intelligence inference engine;

statistically analyzing on said data arriving at said inference engine through the use of a sequential probability ratio test;

using said sequential probability ratio test to establish a status for said sensors and said pump;

transmitting said status to an output device.

7. The method of claim 6 which said sequential probability ratio test is conducted in a series of sequential if-then steps where each sensor is evaluated sequentially to determine if it is degraded and if said sensor is degraded passing said status to an audible alarm system as well as to an output display and if said sensor is not degraded proceeding to the next sensor.

8. The method of claim 7 where if said probability ratio test indicates that the system is degraded and if none of said sensors are degraded then determining that the pump is degraded and transmitting this information to an output device and an audible alarm.