Rapid read-out sterility indicator

• US 5,223,401 A
• Filed: 11/29/1988
• Issued: 06/29/1993
• Est. Priority Date: 11/29/1988
• Status: Expired due to Term

• Current Assignee: Minnesota Mining and Manufacturing Co (3M Company)
• Original Assignee: Minnesota Mining and Manufacturing Co (3M Company)
• Inventors: Foltz, William E., Woodson, Lewis P., Matner, Richard R.
• Primary Examiner(s): Moskowitz, Margaret
• Assistant Examiner(s): Marschel, Ardin H.
• Application Number:
  US07/277,570
• Time in Patent Office: 1,673 Days
• Field of Search: 435/4, 435/31, 435/808, 435/810, 435/295, 435/288, 435/291, 435/18, 435/19, 435/21, 435/23, 435/24, 436/501, 436/805, 935/38, 935/60, 935/76, 422/55, 422/56, 422/58, 422/60, 422/61, 422/83, 422/86, 422/101
• US Class Current: 435/18
• CPC Class Codes: C12Q 1/22 Testing for sterility conditions
• CPC Class Codes: Y10S 435/808 Optical sensing apparatus
• CPC Class Codes: Y10S 435/81 Packaged device or kit
• CPC Class Codes: Y10S 436/805 Optical property

Abstract

A unitary sterility indicator and a method for its use, the indicator comprising an outer container having liquid impermeable and gas non-absorptive walls, and having a gas-transmissive, bacteria impermeable opening therein; contained within the outer container, a detectable amount of a source of active enzyme and/or another microorganism commonly used to monitor sterilization; a sealed, openable gas and liquid impermeable inner container containing an aqueous medium and/or a nutrient growth medium, disposed in the outer container; an enzyme substrate system capable of reacting with active enzyme to produce a detectable enzyme-modified product and/or a detector material sensitive to microorganism growth, contained in one of the containers; and means contained within the outer container for restricting the area in which enzyme-modified product and/or growing microorganisms are contained, after the inner container is opened, to an area which is less than the volume of aqueous solution contained in the inner container.

Claims

1. A unitary sterility indicator comprising:

a) an outer container having liquid impermeable and substantially gas non-absorptive walls, said container having at least one opening therein;

b) gas-transmissive, bacteria-impermeable means covering said at least one opening;

c) contained within said outer container a source of active enzyme which provides a detectable amount of said enzyme, said enzyme having sufficient activity following a sterilization cycle which is sublethal to at least one test microorganism commonly used to monitor sterilization, to react with an effective amount of a substrate system for said enzyme to produce a detectable enzyme-modified product within less than twenty-four hours, yet said enzyme having activity which is reduced to "background" following a sterilization cycle which is lethal to said test microorganism;

d) a sealed, openable gas and liquid impermeable inner container, containing an aqueous reaction medium capable of permitting said active enzyme to react with a substrate system for said enzyme, said inner container being disposed in said outer container and said inner container, when opened, permitting said aqueous reaction medium to contact said source of active enzyme;

e) an enzyme substrate system contained in at least one of said containers and capable of reacting in the presence of said aqueous reaction medium with an active enzyme surviving said sublethal sterilization cycle to produce a detectable enzyme-modified product; and

f) means contained within said outer container for restricting the volume in which the enzyme-modified product is contained, after said inner container is opened and said medium is allowed to contact said source of active enzyme, to a volume which is less than the volume of said aqueous reaction medium contained in said inner container.

2. The indicator of claim 1, wherein said means of restriction comprises a nonwoven web placed within said outer container and shaped such that it separates at least a major portion of said active enzyme from said inner container.

3. The indicator of claim 2 wherein said nonwoven web is comprised of fibers selected from the group consisting of cotton, rayon, polypropylene, nylon and glass.

4. The indicator of claim 1, wherein said means of restriction comprises carrying said source of active enzyme of a wick strip, said wick strip being comprised of a water-absorbent material, and said wick strip being of a size and carrying said source of active enzyme in such a position that when said inner container is opened, the aqueous reaction medium contained therein is in contact with that portion of the wick strip which does not carry said source of active enzyme.

5. The indicator of claim 4, wherein said wick strip comprises a material selected from the group consisting of filter paper, cloth and rayon.

6. The indicator of claim 1, wherein said source of active enzyme is bacteria or fungus, in either the spore or vegetative state.

7. The indicator of claim 1, wherein said source of active enzyme is isolated enzyme derived from a microorganism.

8. The indicator of claim 1, wherein said active enzyme is one which:

a) when subjected to a sterilization cycle which would be sufficient to decrease the population of 1×

10⁶ test microorganisms to zero, as measured by outgrowth of said microorganisms, has activity equal to "background", as measured by reaction with an effective amount of an enzyme substrate system capable of reacting with said active enzyme to produce a detectable enzyme-modified product; and

b) when subjected to a sterilization cycle sufficient to decrease the population of 1×

10⁶ of said test microorganisms by at least about 1 log, but less than about 6 logs, has activity greater than said background, as measured by reaction with an effective amount of said enzyme substrate system.

9. The indicator of claim 1, wherein said enzyme is beta-D-glucosidase, alpha-D-glucosidase, alkaline phosphatase, acid phosphatase, butyrate esterase, caprylate esterase lipase, myristate lipase, leucine aminopeptidase, valine aminopeptidase, chymotrypsin, phosphohydrolase, alpha-D-galactosidase, beta-D-galactosidase, alpha-L-arabinofuranosidase, beta-D-glucuronidase, N-acetyl-β

-glucosaminidase, beta-D-cellobiosidase, alanine aminopeptidase, proline aminopeptidase, tyrosine aminopeptidase, leucine aminopeptidase, phenylalanine aminopeptidase, and fatty acid esterase, which enzyme is derived from spore-forming microorganisms.

12. The indicator of claim 2, wherein said enzyme substrate system reacts with an active enzyme surviving said sublethal sterilization cycle to produce a detectable enzyme-modified product within less than eight hours.

13. The indicator of claim 2, wherein said enzyme substrate system reacts with an active enzyme surviving said sublethal sterilization cycle to produce a detectable enzyme-modified product within less than three hours.

10. A unitary sterility indicator comprising:

a) an outer container having liquid impermeable and substantially gas non-absorptive walls, said container having at least one opening therein;

b) gas-transmissive, bacteria-impermeable means covering said at least one opening;

c) contained within said outer container a detectable amount of a microorganism selected from the group consisting of Bacillus stearothermophilus and Bacillus subtilis;

d) a sealed, openable gas and liquid impermeable inner container containing a composition consisting of

1) aqueous nutrient medium capable, with incubation, of promoting growth of said viable microorganisms;

2) an enzyme substrate capable of reacting in the presence of an aqueous medium with an active enzyme surviving a sublethal sterilization cycle to produce a detectable enzyme-modified product; and

3) a detector material capable of undergoing a visible color change in response to growth of said microorganism;

said inner container being disposed in said outer container and said inner container, when opened, permitting said composition to contact said microorganism; and

e) means contained within said outer container for restricting the a volume in which said composition and said microorganism are contained together, after said inner container is opened and said composition is allowed to contact said microorganisms, to a volume which is less than the volume of said composition contained in said inner container.

11. A method for testing the efficacy of a sterilization cycle comprising the sequential steps of:

a) subjecting to said sterilization cycle a unitary sterility indicator comprising;

1) an outer container having liquid impermeable and substantially gas non-absorptive walls, said container having at least one opening therein;

2) gas-transmissive, bacteria-impermeable means covering said at least one opening;

3) contained within said outer container a source of active enzyme which provides a detectable amount of said enzyme, said enzyme having sufficient activity following a sterilization cycle which is sublethal to at least one test microorganism commonly used to monitor sterilization, to react with an effective amount of a substrate system for said enzyme to produce a detectable enzyme-modified product within less than twenty-four hours, yet said enzyme having activity which is reduced to "background" following a sterilization cycle which is lethal to said test microorganism;

4) a sealed, openable gas and liquid impermeable inner container, containing an aqueous reaction medium capable of permitting said active enzyme to react with a substrate for said enzyme, said inner container being disposed in said outer container and said inner container, when opened permitting said aqueous reaction medium to contact said source of active enzyme;

5) an enzyme substrate contained in at least one of said containers, and capable of reacting in the presence of said aqueous reaction medium with an active enzyme surviving said sublethal sterilization cycle to produce a detectable enzyme-modified product; and

6) means contained within said outer container for restricting the volume in which said enzyme-modified product is contained, after said inner container is opened and said medium is allowed to contact said source of active enzyme, to a volume which is less than the volume of said aqueous reaction medium contained in said inner container;

b) causing said openable inner container inside said outer container to open, after said sterilization cycle, permitting said aqueous rection medium to contact any residual active enzyme and said enzyme substrate; and

c) incubating said indicator under conditions sufficient to promote reaction of any enzyme remaining active after said sterilization cycle with said enzyme substrate.