Digital micromirror shutter device
First Claim
Patent Images
1. A deflectable device comprising:
- a. a substrate;
b. an electrode formed upon said substrate;
c. at least one support structure formed upon said substrate next to said electrode;
d. a movable metal element monolithically fabricated in conjunction with said electrode and said at least one support structure attached to said support structure above said electrode;
e. an air gap between said electrode and said element; and
f. a vertical structure attached to said element such that said vertical structure is in direct contact with said metal element.
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Abstract
There is disclosed a device that consists of a micro-mechanical switch consisting of an electrode, a gap between the electrode and an individually deflectable element, which has a vertical shutter attached to its underside. When the electrode is addressed the movement of the deflectable element causes the shutter to raise or lower. Such a device can be used in switching. One embodiment of such a use in waveguides is disclosed along with the method of manufacture.
439 Citations
38 Claims
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1. A deflectable device comprising:
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a. a substrate; b. an electrode formed upon said substrate; c. at least one support structure formed upon said substrate next to said electrode; d. a movable metal element monolithically fabricated in conjunction with said electrode and said at least one support structure attached to said support structure above said electrode; e. an air gap between said electrode and said element; and f. a vertical structure attached to said element such that said vertical structure is in direct contact with said metal element. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10)
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11. A method of manufacture comprising:
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a. forming electrodes upon a substrate; b. coating said electrodes with a polymer spacer; c. patterning said spacer; d. forming metal layers upon said spacer; e. patterning said metal layers to form hinges, metal elements and structure vertically attached to the underside of said metal elements; f. dividing said substrate into individual devices; g. removing a portion of said spacer from said devices; and h. packaging said individual devices. - View Dependent Claims (12, 13, 14, 15, 16, 17, 18, 19, 20)
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21. A deflectable device comprising:
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a. a substrate; b. a lower sheath upon said substrate; c. a waveguide core upon said lower sheath; d. an upper sheath upon said waveguide core; e. a deflectable, monolithically fabricated metal element structure comprising a metal element and a vertical structure attached to said metal element such that said vertical structure is in direct contact with said metal element, said structure suspended over said waveguide core, separated from said core by an air gap; and f. an electrode located adjacent said air gap for electrically addressing said metal element. - View Dependent Claims (22, 23, 24, 25)
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26. A method of manufacture comprising:
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a. forming electrodes upon a substrate; b. coating said electrodes with a polymer spacer; c. forming metal layers upon said spacer; d. patterning said metal layers to form hinges, and metal elements; e. forming a metal shutter layer upon said metal layers; f. patterning said shutter layer; g. removing portions of said shutter layer and said metal layers; h. dividing said substrate into individual devices; i. removing a portion of said spacer from said devices; and j. packaging said individual devices. - View Dependent Claims (27, 28, 29, 30, 31, 32, 33, 34, 35, 36, 37, 38)
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Specification