Introducing measured amounts of liquid into receptacles

• US 5,226,462 A
• Filed: 07/26/1991
• Issued: 07/13/1993
• Est. Priority Date: 07/26/1991
• Status: Expired due to Term

• Current Assignee: Carl Creative Systems, Inc.
• Original Assignee: Richard A. Carl
• Inventors: Carl, Richard A.
• Primary Examiner(s): Recla, Henry J.
• Assistant Examiner(s): JACYNA, J CASIMER
• Application Number:
  US07/736,407
• Time in Patent Office: 718 Days
• Field of Search: 141/130, 141/1, 141/100, 141/102, 141/177, 141/180, 141/181, 141/183, 141/184, 141/186, 141/189, 141/234, 141/237, 141/238, 141/240, 141/242, 141/283, 141/284, 73/863.32, 73/864.24, 73/864.17, 73/864.18, 422/65, 422/100, 436/47, 436/180, 222/386, 92/181 R
• US Class Current: 141/1
• CPC Class Codes: B01L 3/0293 for liquids
• CPC Class Codes: G01N 35/028 having reaction cells in the form of microtitration plates

Abstract

Introducing a measured amount of a liquid into receptacles in a microtiter plate includes locating receptacles in register with the liquid supply. The liquid supply includes pistons and cylinders operated by a stepper motor for adjustable measured and controllable incremental delivery of amounts of liquid simultaneously to the receptacles. A liquid source is located below the support for the receptacles and the receptacles are transversely moveable on a conveyor away from a filling station so that the liquid can be obtained from the liquid source. Pneumatic means moves both the cylinders and the pistons in the liquid supply upwardly and downwardly relative to the receptacles and the liquid source. The stepper motor moves the pistons upwardly and downwardly relative to the receptacles and liquid source.

Claims

1. Apparatus for introducing a measured amount of a liquid into receptacles comprising:

(a) support means at a filling station for the receptacles;

(b) means for moving the receptacles transversely towards and from the filling station;

(c) means for supplying liquid located above the filling station, the means for supplying liquid having cylinders and pistons moveable in respective cylinders, outlets from the cylinders, the outlets being located to be in register with the receptacles when located at the filling station and wherein each piston is recessed in a leading end, the leading end being adjacent the outlet from each cylinder;

(d) a liquid source for liquid;

(e) operating rods attached to the pistons;

(f) means for actuating the operating rod such that the pistons are enabled to move relatively in and out of the cylinders thereby respectively expelling liquid from the cylinders into the receptacles, and drawing liquid into the cylinders from the liquid source when the receptacles are removed from the filling station;

(g) stepper motor means including a rotatable shaft for turning a lead screw thereby to move the actuating means between different positions and effect different positions of the operating rods; and

(h) computer means for adjustably controlling the stepper motor means whereby the rotatable shaft is rotatably controllable between a portion of a revolution and multiple revolutions such that the amount of liquid drawn into or expelled from the cylinders is incremently adjustably measurably controllable.

2. Apparatus as claimed in claim 1 wherein the liquid supply means is relatively moveable towards and away from the filling station, and the liquid source, the liquid source being stationarily located below the liquid supply means.

3. Apparatus as claimed in claim 2 wherein the piston means is additionally moveable relative to the filling station and the liquid source.

4. Apparatus as claimed in claim 1 wherein the operating rods include a portion extending from the cylinders, the portions extending being secured to a platten, the platten being for engaging the lead screw operable by the stepper motor means.

5. Apparatus as claimed in claim 1 including multiple receptacles defining a plane in the direction of receptacle movement towards the filling station and in a direction perpendicular to the direction of movement, and wherein liquid supply means includes corresponding multiple pistons and cylinders such that when the receptacles are located at the filling station, the respective receptacles are located in register with the respective pistons and cylinders such that when the receptacles are located at the filling station, the respective receptacles are located in register with the respective pistons and cylinders, such that the outlets of the respective cylinders are located in register with respective receptacles, and the receptacles are filled simultaneously.

6. Apparatus as claimed in claim 1 including a reservoir for the liquid source, the reservoir being located adjacent the liquid source and including an inverted container, valve means for controlling liquid flow from the container, and agitator means for mixing liquid in a well, the well being for holding the liquid.

7. Apparatus as claimed in claim 1 wherein the outlet from the cylinder including a needle, the needle having an extension into the cylinder and the extension being for location in the piston recess thereby to facilitate purging air trapped in the cylinder during liquid filling operation from the liquid source.

8. Apparatus as claimed in claim 1 wherein the means for moving the receptacles includes conveyor means, the conveyor means being for feeding receptacles in respective trays serially to and from the filling station such that when the receptacles are in place in the filling station, the cylinders are moveable between a position removed from and towards the receptacles and when the receptacles are not located at the filling station, the cylinders are moveable between a position removed from and a position lower than the filling station.

9. Apparatus as claimed in claim 8 including computer operated stop means and feed means for regulating the conveyance of receptacles on the conveyor relative to the filling station.

10. Apparatus as claimed in claim 1 wherein the liquid supply is supported between four spaced pillars and the filling station is also supported between such pillars such that a parallel motion of the liquid supply means between the filling station and the liquid supply means is maintained over the receptacles.

11. Apparatus for introducing a measured amount of a liquid into a receptacle comprising:

(a) support means at a filling station for the receptacles;

(b) means for moving the receptacle transversely towards and from the filling station;

(c) means for supplying liquid located above the filling station, the liquid supply means having at least one cylinder and a piston moveable in the cylinder, and an outlet from the cylinder, the outlet being located to be in register with the receptacle when located at the filling station;

(d) a liquid source for liquid located below the filling station;

(e) an operating rod attached to the piston;

(f) means for actuating the operating rod such that the pistons are enabled to move relatively in and out of the cylinder thereby respectively expelling liquid from the cylinder into the receptacle and drawing liquid into the cylinder from the liquid source;

(g) electrical motor means including a rotatable shaft for turning a lead screw thereby to move the actuating means between different positions and effect different positions of the operating rod, the motor means being selectively a stepper motor;

(h) computer means for adjustably controlling the motor means whereby the rotatable shaft is rotatably controllable between a portion of a revolution and multiple revolutions such that the amount of liquid drawn into or expelled from the cylinders is incremently adjustably measurably controllable; and

(i) pneumatic means located below the liquid source, the pneumatic means being adapted to move the liquid supply means between a position where the cylinders can remove liquid from the liquid source to a position remote from the liquid source.

12. Apparatus as claimed in claim 11 wherein the computer means controls the stepper motor and the pneumatic means to affect the filling of the cylinders from the liquid source.

13. A method for introducing a measured amount of a liquid into receptacles comprising:

(a) supporting receptacles at a filling station;

(b) moving the receptacles transversely towards and from the filling station;

(c) supplying liquid to the filling station, the supply of the liquid utilizing cylinders and pistons moveable in the respective cylinders, and outlets from the cylinders, the outlets being located to be in register with the receptacles when located in the filling station;

(d) supplying liquid to a liquid source located below the filling station;

(e) actuating the pistons to move relatively in and out of the cylinders, thereby respectively drawing liquid into the cylinders from the liquid source and expelling liquid from the cylinders into the receptacles when the receptacles are at the filling station and when the receptacles are removed from the filling station;

(f) rotating a lead screw under action of a stepper motor; and

(g) adjustably controlling the motor by a computer whereby the liquid drawn into or expelled from the cylinders is incremently adjustable measurably controllable, and

including moving the liquid supply under action of pneumatic means located below the liquid source, the pneumatic means moving the liquid supply between a position where the cylinders can remove liquid from a liquid source to a position remote from the liquid source and wherein when the receptacles are located at the filling station, the lead screw locates the cylinders relatively closer to or removed from the receptacles.

14. A method as claimed in claim 13 including selectively removing the receptacles from the filling station, moving the liquid supply and liquid source movably relatively towards each other such that liquid from the liquid source can be drawn into the cylinders.

15. A method as claimed in claim 13 including moving the liquid supply relatively towards and away from the filling station.

16. A method as claimed in claim 15 including additionally selectively moving the pistons relatively to the filling station and the liquid source.

17. A method as claimed in claim 13 including having multiple receptacles defining a plane in the transverse direction and perpendicular to the transverse direction and supplying the liquid through multiple pistons and cylinders in a corresponding plane such that when the receptacles are at the filling station, the respective receptacles are located in register with the respective pistons and cylinders, such that the outlets of the cylinders are located in register with respective receptacles and the receptacles are simultaneously filled.

18. A method as claimed in claim 13 including supplying the liquid source from a reservoir, the reservoir being located adjacent the liquid source, and agitating the liquid source.

19. A method as claimed in claim 13 including computer controlling the stepper motor and the pneumatic means to affect the filling of the cylinders from the liquid source.

20. A method as claimed in claim 19 including selectively removing the receptacles from the filling station, moving the liquid supply and liquid source movably relatively towards each other such that liquid from the liquid source can be drawn into the cylinders.

21. A method as claimed in claim 19 including moving the liquid supply relatively towards and away from the filling station.

22. A method as claimed in claim 19 including having multiple receptacles defining a plane in the transverse direction and perpendicular to the transverse direction and supplying the liquid through multiple pistons and cylinders in a corresponding plane such that when the receptacles are at the filling station, the respective receptacles are located in register with the respective pistons and cylinders, such that the outlets of the cylinders are located in register with respective receptacles and the receptacles are simultaneously filled.

23. A method as claimed in claim 19 including supplying the liquid source from a reservoir, the reservoir being located adjacent the liquid source, and agitating the liquid source.

24. A method as claimed in claim 19 including conveyor feeding the receptacles to and from the filling station such that when the receptacles are in place at the filling station, the cylinders are moveable between a position removed from and towards the receptacles and when the receptacles are removed from the filling station, the cylinders are moveable between a position removed from and a position lower than the filling station.

25. A method as claimed in claim 19 including inputting information into the computer related to a selected volume to be discharged into the receptacles and wherein the computer regulates the stepper motor to effect operation of the motor such that the pistons discharge the selected volume to the receptacles.

26. A method as claimed in claim 13 including conveyor feeding the receptacles to and from the filling station such that when the receptacles are in place at the filling station, the cylinders are moveable between a position removed from and towards the receptacles and when the receptacles are removed from the filling station, the cylinders are moveable between a position removed from and a position lower than the filling station.

27. A method as claimed in claim 13 including inputting information into the computer related to a selected volume to be discharged into the receptacles and wherein the computer regulates the stepper motor to effect operation of the motor such that the pistons discharge the selected volume to the receptacles.