Internal temperature monitor for work pieces

• US 5,226,730 A
• Filed: 05/27/1992
• Issued: 07/13/1993
• Est. Priority Date: 05/27/1992
• Status: Expired due to Fees

• Current Assignee: Babcock & Wilcox Company (Babcock International Group PLC)
• Original Assignee: Babcock & Wilcox Company (Babcock International Group PLC)
• Inventors: Berthold, John W.
• Primary Examiner(s): Cuchlinski, Jr., William A.
• Assistant Examiner(s): GUTIERREZ, DIEGO F
• Application Number:
  US07/889,217
• Time in Patent Office: 412 Days
• Field of Search: 374/117, 374/119, 374/159, 73/643
• US Class Current: 374/119
• CPC Class Codes: G01H 5/00 Measuring propagation velocity of ultrasonic, sonic or infrasonic waves , e.g. of pressure waves
• CPC Class Codes: G01K 11/24 of the velocity of propagation of sound

Abstract

A method and apparatus for measuring the internal temperature of a work piece comprises an excitation laser for generating laser pulses which are directed through a water cooled probe, and in an optical fiber, to a first surface of the work piece. The laser is of sufficient intensity to ablate the surface of the work piece, producing a displacement and a resulting ultrasonic pulse which propagates within the thickness of the work piece to an opposite surface. The ultrasonic pulse is reflected from the opposite surface and returns to the first surface to create a second displacement. A second continuous laser also shines its light through an optical fiber in the probe into the first surface and is used in conjunction with signal processing equipment to measure the time between the first and second displacements. This time is proportional to the time-of-flight of the ultrasonic pulse in the work piece which, with a known or detected thickness of the work piece, can be used to calculate the internal temperature of the work piece.

Claims

1. A method of measuring the internal temperature of a work piece in a furnace, the workpiece having a first surface, an opposite second surface and a predetermined thickness between the first and second surfaces, comprising the steps of:

generating an excitation light pulse with a laser at a spaced location from the work piece;

conveying the laser light pulse with an optical fiber extending in a cooled probe in the furnace up to a vicinity of the first surface of the work piece;

striking the first surface with the pulse of excitation laser light to generate a first displacement at the first surface and form an ultrasonic pulse in the work piece which propagates to the second surface, the ultrasonic pulse being reflected at the second surface and returning to the first surface to produce a second displacement at the first surface;

measuring the time between the first and second displacements which is proportional to a time-of-flight of the ultrasonic pulse in the work piece; and

calculating the internal temperature of the work piece as a function of the predetermined work piece thickness and the time-of-flight.

2. A method according to claim 1, including the steps of measuring the time between the first and second displacements by striking the first surface with a second laser generating continuous laser light, conveying with a second optical fiber situated in the cooled probe the continuous laser light to the vicinity of the first surface of the workpiece to reflect the continuous laser light from the first surface of the workpiece, and analyzing light from the second laser reflected from the first surface to indicate the instants of the first and second displacements.

3. A method according to claim 2, including calculating the internal temperature according to the equation:

##EQU2## d(T)=work piece thickness, which varies with temperature because of thermal expansion

t=time-of-flight of ultrasonic pulse echo

γ

(T_o)=velocity of sound through work piece at a known temperature T_o

m=linear slope of sound velocity vs. temperature.

4. A method according to claim 3, including determining said predetermined thickness of the work piece between the first and second surfaces by shining light on the first and second surfaces, and analyzing the reflected light to determine the thickness of the work piece.

5. A method according to claim 2, including the steps of scattering the continuous laser light with the first and second displacements;

collecting the reflected scattered continuous laser light with a third optical fiber situated in the cooled probe; and

analyzing light from the continuous laser reflected from the first surface to indicate the instants of the first and second displacements.

6. A method according to claim 1, including calculating the internal temperature according to the equation:

##EQU3## d(T)=work piece thickness, which varies with temperature because of thermal expansion

t=time-of-flight of ultrasonic pulse echo

γ

(T_o)=velocity of sound through work piece at a known temperature T_o

m=linear slope of sound velocity vs. temperature.

7. A method according to claim 1, including determining said predetermined thickness of the work piece between the first and second surfaces by shining light on each of the first and second surfaces, receiving light reflected from each of the first and second surfaces, and analyzing the reflected light to determine the thickness of the work piece.

8. An apparatus for measuring the internal temperature of a work piece in a furnace, the work piece having a first surface, an opposite second surface and a predetermined thickness between the first and second surfaces, comprising:

an excitation laser for generating laser pulses which are sufficiently intense to produce a displacement of a surface of the work piece;

an optical fiber extending in a cooled probe in the furnace for conveying the excitation laser pulses to an immediate vicinity of the first surface, said cooled probe being positioned in the furnace near the work piece;

lens means near the end of the optical fiber in the cooled probe in the vicinity of the first surface of the work piece for focusing the excitation laser pulses on the first surface to produce first displacements at the first surface, the first displacements each generating an ultrasonic pulse in the work piece which propagates to and reflects from the second surface, the ultrasonic pulses returning to the first surface to produce a second displacement at the first surface;

time measuring means operatively engaged to the first surface of the work piece for measuring a time between the first and second displacements at the first surface which time is proportional to the time-of-flight of the ultrasonic pulse in a work piece; and

calculation means connected to the time measuring means for calculating the internal temperature of the work piece as a function of the work piece thickness and the time of flight.

9. An apparatus according to claim 8, wherein the time measuring means comprises a second laser for generating continuous laser light, a second optical fiber situated in the cooled probe connected to the second laser for conveying the continuous laser light to the vicinity of the first surface of the work piece to reflect the continuous laser light from the first surface of the work piece, light collecting means for collecting reflected continuous laser light from the first surface of the work piece, and signal processing means for receiving and analyzing signals from the light collecting means to determine the time between the first and second displacements.

10. An apparatus according to claim 9, wherein the light collecting means includes a Fabry-Perot receiver to provide a pass band to transmit the collected light and a detector for detecting said light the detector being connected to the signal processing means.

11. An apparatus according to claim 10, wherein the excitation laser is a Nd:

YAG laser and the continuous laser is an Ar ion laser.

12. An apparatus according to claim 9, further including a third optical fiber positioned in the cooled probe carrying the first and second optical fibers to the vicinity of the work piece, for collecting reflected scattered laser light from the continuous laser.