Indexing mechanism for precision alignment of electrical contacts

• US 5,226,823 A
• Filed: 01/09/1992
• Issued: 07/13/1993
• Est. Priority Date: 01/09/1992
• Status: Expired due to Term

• Current Assignee: Teledyne Technologies Incorporated
• Original Assignee: Teledyne Kinectics
• Inventors: Johnson, Donald L.
• Primary Examiner(s): Abrams, Neil
• Application Number:
  US07/819,081
• Time in Patent Office: 551 Days
• Field of Search: 439/66, 439/69, 439/70, 439/71, 439/74, 439/75, 439/91, 439/591, 439/912
• US Class Current: 439/66
• CPC Class Codes: H01R 12/52 connecting to other rigid printed circuits or like structures
• CPC Class Codes: H01R 12/7005 Guiding, mounting, polarizing or locking means; Extractors for printed circuit boards H05K
• CPC Class Codes: H01R 12/714 with contacts abutting directly the printed circuit; Button contacts therefore provided on the printed circuit
• CPC Class Codes: H01R 13/24 resilient; resiliently-mounted
• CPC Class Codes: H05K 7/023 Stackable modules

Abstract

An indexing mechanism for precision alignment of stacked electronic substrates includes a post associated with a stackable connector and a notch associated with an electronic substrate engaging the connector. The notch is provided to receive the post when the substrate is positioned between two connectors in an assembly thereof. Placement of the post in the notch automatically aligns the electrical contacts of the connector and substrate in their correctly indexed sequence. Connectors can be added to the assembly and additional substrates inserted between any pair of juxtaposed connectors. The indexing mechanism enables precision alignment of any number of substrates in the stacked configuration.

Claims

1. An indexing mechanism for electrically engaging a first plurality of connector contacts with a first plurality of contact pads which comprises:

a substrate having a first surface, said first surface supporting said first plurality of contact pads, said substrate having a periphery and having a notch formed on said periphery;

a first frame formed with a rail;

a body supporting said first plurality of connector contacts, said body being engageable with said rail; and

a post mounted on said body and engageable with said notch to electrically align said first plurality of contact pads with said first plurality of connector contacts;

a second surface on said substrate, said second surface supporting a second plurality of contact pads thereon;

a second frame formed with a second rail;

a second body supporting a second plurality of connector contacts, said second body being slidably engageable with said second rail;

a second post mounted on said second body and engageable with a second notch on said periphery of said substrate; and

means for fastening said second frame to said first frame, thereby securing the electrical alignment of said first plurality of contact pads and said first plurality of connector contacts, and further securing the electrical alignment of said second plurality of contact pads and said second plurality of connector contacts.

2. An indexing mechanism as recited in claim 1 wherein said substrate is a polygon with said periphery of said substrate defining a plurality of edges, each said edge having at least one said notch formed therein, and wherein said first frame has a plurality of sides with each said side corresponding to a respective edge of said substrate and each said side being formed with a rail engageable with a respective body.

3. An indexing mechanism as recited in claim 2 wherein said substrate is a rectangle and said frame is four-sided.

4. An indexing mechanism as recited in claim 1 wherein said body is elongated and said post is mounted near, but not at, the center of said body.

5. An indexing mechanism as recited in claim 1 wherein said first frame is formed with a gap where said first frame juxtaposes said substrate to permit air flow across said substrate.

6. An indexing mechanism as recited in claim 1 further comprising a plurality of said substrates, each said substrate being positionable between two juxtaposed frames to establish electrical connections between said plurality of contact pads supported by said substrates by said respective bodies.

7. An indexing mechanism for electrically engaging a first plurality of connector contacts with a first plurality of contact pads which comprises:

a substrate supporting said first plurality of contact pads, said substrate having a periphery and having a notch formed on said periphery;

a first frame formed with a rail;

a body supporting said first plurality of connector contacts, said body being substantially C-shaped for straddling engagement with said rail; and

a post mounted on said body and engageable with said notch to electrically align said first plurality of contact pads with said first plurality of connector contacts.

8. An indexing mechanism as recited in claim 7 wherein said rail is T-shaped for receiving said C-shaped body.

9. An indexing mechanism as recited in claim 7 wherein said body is formed with a plurality of windows, each said window providing electrical access to one of said connector contacts.

10. A method for aligning a plurality of connector contacts supported by a first stackable connector with a plurality of contact pads supported by a surface of a substrate engaging said first connector, the method comprising:

engaging a post supported by said first connector with a notch formed in said substrate to effect a predetermined alignment between said plurality of connector contacts and said plurality of contact pads;

stressing said plurality of connector contacts against said surface of said substrate;

engaging said plurality of connector contacts with said plurality of contact pads to provide electrical connections therebetween corresponding to said predetermined alignment;

securing said first stackable connector in fixed relation to said substrate thereby fixing said predetermined alignment;

aligning a second plurality of connector contacts supported by a second connector with a second plurality of contact pads supported by an opposing surface of said substrate engaging said first connector;

engaging a second post supported by said first connector with a second notch formed in said substrate to effect a second predetermined alignment between said second plurality of connector contacts and said second plurality of contact pads;

stressing said second plurality of connector contacts against said opposing surface of said substrate;

engaging said second plurality of connector contacts with said second plurality of contact pads to provide electrical connections therebetween corresponding to said predetermined alignment; and

securing said second connector in fixed relation to said substrate and said first connector thereby fixing said predetermined alignment.

11. The method of claim 10 wherein said connector contacts and post are mounted on a body engaging a rail formed on a frame of said connector.

12. The method of claim 11 wherein said body engages said rail to facilitate engagement of said post with said notch.

13. The method of claim 11 wherein said second frame is secured in fixed relation to said first connector and substrate by joining said first connector to said second connector with said substrate positioned therebetween.

14. The method of claim 11 wherein a plurality of said substrates are housed within an assembly of substrates and connectors by positioning frames on opposing sides of each said substrate to provide alignment for electrical connections between said plurality of contact pads supported by each said substrate and said plurality of connector contacts supported by each said connector.