Laminated glass

• US 5,227,241 A
• Filed: 04/09/1992
• Issued: 07/13/1993
• Est. Priority Date: 04/09/1991
• Status: Expired due to Term

• Current Assignee: Saint-Gobain Vitrage International
• Original Assignee: Saint-Gobain Vitrage International
• Inventors: Chaussade, Pierre, Naoumenko, Yves
• Primary Examiner(s): Ryan, Patrick J.
• Assistant Examiner(s): Bahta, Abraham
• Application Number:
  US07/865,478
• Time in Patent Office: 460 Days
• Field of Search: 428/437, 428/212, 428/430, 428/426, 428/501, 428/217
• US Class Current: 428/437
• CPC Class Codes: B32B 17/10036 comprising two outer glass sheets
• CPC Class Codes: B32B 17/10045 with at least one intermediate layer consisting of a glass sheet
• CPC Class Codes: B32B 17/10137 Chemical strengthening
• CPC Class Codes: B32B 17/10761 containing vinyl acetal
• CPC Class Codes: B32B 2250/05 5 or more layers
• CPC Class Codes: B32B 2329/06 PVB, i.e. polyinylbutyral
• CPC Class Codes: B32B 2605/006 Transparent parts other than made from inorganic glass, e.g. polycarbonate glazings
• CPC Class Codes: B32B 2605/18 Aircraft
• CPC Class Codes: B32B 27/22 using plasticisers
• CPC Class Codes: B32B 27/306 comprising vinyl acetate or vinyl alcohol (co)polymers
• CPC Class Codes: B32B 37/144 using layers with different mechanical or chemical conditions or properties, e.g. layers with different thermal shrinkage, layers under tension during bonding constructional features for tensioning B32B38/1825
• CPC Class Codes: Y10T 428/24942 including components having same physical characteristic in differing degree
• CPC Class Codes: Y10T 428/24967 Absolute thicknesses specified
• CPC Class Codes: Y10T 428/24983 Hardness
• CPC Class Codes: Y10T 428/31616 Next to polyester [e.g., alkyd]
• CPC Class Codes: Y10T 428/3163 Next to acetal of polymerized unsaturated alcohol [e.g., formal butyral, etc.]
• CPC Class Codes: Y10T 428/31859 Next to an aldehyde or ketone condensation product

Abstract

The present invention relates to a laminated glass, more specifically to an airplane windshield. The present laminated glass offers excellent resistance to breakage, and particularly, to cleavage of the sheets of glass from plastic layer(s) laminated therewith.

Claims

1. A laminated glass, comprising

i) a first sheet of glass having a length and a width;

ii) a polyvinyl butyral (PVB) insert layered thereon having a length not greater than said length of said first sheet of glass and a width not greater than said width of said first sheet of glass, wherein said PVB insert comprises

a) a first surface PVB layer attached to said first sheet of glass;

b) a first inner PVB layer attached to said first surface PVB layer; and

c) a second surface PVB layer attached to said first inner PVB layer; and

iii) a second sheet of glass having a length not greater than said length of said first sheet of glass and a width not greater than said width of said first sheet of glass;

wherein each PVB layer comprises a PVB resin and a plasticizer, wherein the ratio of the proportion of said plasticizer of said at least one of said first and second surface PVB layers and said proportion of said plasticizer of said first inner PVB layer being from 1.2;

1 to 3;

1;

wherein said proportion of said plasticizer of said first inner layer is from 15 to 25 parts by weight of plasticizer per 100 parts by weight of PVB resin.

2. The laminated glass of claim 1, wherein said first and second sheets of glass are chemically tempered.

3. The laminated glass of claim 1, wherein said proportion of said plasticizer in said one of said first and second surface PVB layers is from 30 to 45 parts by weight per 100 parts by weight of PVB resin, and said proportion of said plasticizer of said inner layer is from 15 to 25 parts by weight of plasticizer per 100 parts by weight of PVB resin.

4. The laminated glass of claim 1, wherein second surface PVB layer contains said plasticizer in a proportion higher than the proportion of plasticizer in said first inner PVB layer, the ratio of said proportion of said plasticizer of said second surface PVB layer and said proportion of said plasticizer of said first inner layer being from 1.2:

1 to 3;

1.

5. The laminated glass of claim 4, wherein said proportion of plasticizer in said first surface PVB layer is equal to said proportion of plasticizer in said second surface PVB layer.

6. The laminated glass of claim 4, wherein said PVB insert further comprises a second inner PVB layer between said first surface PVB layer and said first inner PVB layer, and a third inner PVB layer between said first inner PVB layer and said second surface PVB layer, the proportion of plasticizer in said second inner PVB layer being between said proportion of plasticizer in said first surface PVB layer and said proportion of plasticizer in said first inner PVB layer, and the proportion of plasticizer in said third inner PVB layer being between said proportion of plasticizer in said second surface PVB layer and said proportion of plasticizer in said first inner PVB layer.

7. The laminated glass of claim 3, wherein said proportion of plasticizer in said first and second surface PVB layers is from 35 to 42 parts by weight of plasticizer per 100 parts by weight of PVB resin, and said proportion of plasticizer in said first inner PVB layer is from 17 to 22 parts by weight of plasticizer per 100 parts by weight of PVB resin.

8. The laminated glass of claim 4, wherein each of said first and second surface PVB layers and said first inner PVB layer have a thickness, the ratio of said thickness of each of said first and second surface PVB layers and said first inner PVB layer being from 0.05:

1 to 1;

1.

9. The laminated glass of claim 1, further comprising

a second PVB insert layered on said second sheet of glass, wherein said second PVB insert comprises a third surface PVB layer attached to said second sheet of glass, and a fourth inner PVB layer attached to said third surface PVB layer, each of said third surface PVB layer and fourth inner PVB layer comprising a PVB resin and a plasticizer, said third surface PVB layer containing said plasticizer in a proportion higher than the proportion of plasticizer in said fourth inner PVB layer, the ratio of said proportion of said plasticizer of said third surface PVB layer and said proportion of said plasticizer of said fourth inner PVB layer being from 1.2:

1 to 3;

1, said length of said second PVB insert being not greater than said length of said first sheet of glass and said width of said second PVB insert being not greater than said width of said first sheet of glass, and

a third sheet of glass having a length not greater than said length of said first sheet of glass and a width not greater than said width of said first sheet of glass.

10. The laminated glass of claim 1, wherein said plasticizer is selected from the group consisting of dialkyl adipates, mixed alkyl adipates, alkyl aryl adipates, carboxylic acid esters of glycols, and mixtures thereof.

11. The laminated glass of claim 10, wherein said plasticizer is selected from the group consisting of di(C₁ -C₆)esters of adipic acid, di(C₇ -C₁₆)esters of adipic acid, mixed (C₁ -C₁₆)esters of adipic acid, alkyl aryl adipates, di(C₁ -C₆)carboxylic acid esters of ethylene glycol, di(C₇ -C₁₆)carboxylic acid esters of ethylene glycol, mixed (C₁ -C₁₆)carboxylic acid esters of ethylene glycol, di- or mixed (C₁ -C₁₆)carboxylic acid esters of propylene glycol, and mixtures thereof.

12. The laminated glass of claim 1, further comprising at least one ring of a plastic material in marginal areas of said glass, said ring being interposed between said first inner PVB layer and either of said first surface PVB layer or said second surface PVB layer, said ring having a lower shear modulus and a superior elongation at break than said first inner PVB layer.

13. The laminated glass of claim 12, wherein either of said first surface PVB layer or said second surface PVB layer overlaps said ring in said marginal areas of said glass.

14. The laminated glass of claim 12, wherein said ring has a width of ≦

20 cm.

15. The laminated glass of claim 12, wherein said ring comprises a thermoplastic polyurethane.

16. The laminated glass of claim 12, wherein said ring has a chamfered inner edge.