Refrigeration system and refrigerant flow control apparatus therefor

• US 5,228,308 A
• Filed: 11/09/1990
• Issued: 07/20/1993
• Est. Priority Date: 11/09/1990
• Status: Expired due to Term

• Current Assignee: General Electric Company
• Original Assignee: General Electric Company
• Inventors: Day, James, Jaster, Heinz
• Primary Examiner(s): Wayner, William E.
• Application Number:
  US07/612,290
• Time in Patent Office: 984 Days
• Field of Search: 62/200, 62/525, 62/526, 62/198, 62/117, 62/199
• US Class Current: 62/198
• CPC Class Codes: F25B 2400/13 Economisers
• CPC Class Codes: F25B 2400/16 Receivers
• CPC Class Codes: F25B 2400/23 Separators
• CPC Class Codes: F25B 41/20 Disposition of valves, e.g. of on-off valves or flow control valves expansion valves F25B41/31
• CPC Class Codes: F25B 5/04 arranged in series
• CPC Class Codes: F25D 2400/04 Refrigerators with a horizontal mullion
• CPC Class Codes: F25D 2700/12 Sensors measuring the inside temperature
• CPC Class Codes: F25D 2700/122 of freezer compartments

Abstract

A refrigerant flow control unit for a refrigeration system, particularly a refrigeration system having a compressor, a condenser connected to receive refrigerant discharged from the compressor, and a plurality of evaporators. A first one of the evaporators is connected to receive at least a portion of the refrigerant discharged from the condenser and the remaining evaporators are connected to receive at least a portion of the refrigerant discharged from another evaporator. The refrigerant flow control unit is connected to receive at least a portion of the refrigerant discharged from each one of the evaporators. The refrigerant flow control unit is also connected to the compressor and is repeatedly operable to alternately connect one of the evaporators respectively in exclusive refrigerant flow relationship with the compressor. In one preferred embodiment, the refrigerant flow control unit is operated in accordance with measurable physical attributes of one or more of the evaporators, such as pressure, temperature, density of mass flow rate.

Claims

1. A refrigerant, comprising:

compressor means;

condenser means connected to receive refrigerant discharged from said compressor means;

a fresh food compartment;

first evaporator means for refrigerating said fresh food compartment and connected to receive at least part of the refrigerant discharged from said condenser means;

a freezer compartment;

second evaporator means for refrigerating said freezer compartment and connected to receive at least part of the refrigerant discharged from said first evaporator means;

refrigerant flow control means connected to receive at least part of the refrigerant discharged from said first evaporator means and at least part of the refrigerant discharged from said second evaporator means and repeatedly operable to alternately connect said first and said second evaporator means in exclusive refrigerant flow relationship with said compressor means.

2. A refrigerator in accordance with claim 1 wherein said fresh food compartment is maintained at a first refrigerated temperature and said freezer compartment is maintained at a second, colder temperature.

3. A refrigerator in accordance with claim 1 further comprising first expansion means coupled in refrigerant flow relationship between said condenser means and said first evaporator means and second expansion means coupled in refrigerant flow relationship between said condenser means and said second evaporator means.

4. A refrigerator in accordance with claim 1 wherein said refrigerant flow control means comprises a plurality of flow controllers.

5. A refrigerator in accordance with claim 4 wherein one of said flow controllers comprises controllable valve means connected in refrigerant flow relationship between one of said evaporator means and said compressor means.

6. A refrigerator in accordance with claim 5 wherein another one of said flow controllers comprises a check valve connected in refrigerant flow relationship between the other of said evaporator means and said compressor means.

7. A refrigerator in accordance with claim 4 further comprising timer means and wherein one of said flow controllers comprises a solenoid controlled valve coupled to said timer means.

8. A refrigerator in accordance with claim 7 wherein said timer means causes said solenoid valve to open and close with a fixed duty cycle.

9. A refrigerator in accordance with claim 7 wherein said timer means causes said solenoid valve to open and close with a variable duty cycle.

10. A refrigerator in accordance with claim 4 wherein one of said flow controllers comprises a solenoid controlled valve operable between an open position permitting refrigerant flow and a closed position preventing refrigerant flow.

11. A refrigerant in accordance with claim 10 wherein another of said flow controllers comprises a check valve effective to permit refrigerant flow only when said solenoid controlled valve prevents refrigerant flow.

12. A refrigerator in accordance with claim 4 wherein operation of at least one of said flow controllers is user adjustable.

13. A refrigerator in accordance with claim 1 further including means for sensing a pressure representative of the pressure of refrigerant flowing in one of said evaporator means and responsive to a predetermined sensed pressure to cause said flow control means to connect a predetermined one of said evaporator means in refrigerant flow relationship with said compressor means.

14. A refrigerator in accordance with claim 1 further including means for sensing a temperature representative of the temperature of refrigerant flowing in one of said evaporator means and responsive to a predetermined sensed temperature to cause said flow control means to connect a predetermined one of said evaporator means in refrigerant flow relationship with said compressor means.

15. A refrigerator in accordance with claim 1 further including means for determining a temperature different between refrigerant in said first evaporator means and in said second evaporator means and responsive to a predetermined temperature difference to cause said flow control means to connect a predetermined one of said evaporator means in refrigerant flow relationship with said compressor means.

16. A refrigerator in accordance with claim 1 further including means for determining a pressure difference between refrigerant in said first evaporator means and in said second evaporator means and responsive to a predetermined pressure difference to cause said flow control means to connect a predetermined one of said evaporator means in refrigerant flow relationship with said compressor means.

17. A refrigerator in accordance with claim 1 further including means for sensing a physical attribute of the refrigerant flowing in one of said evaporator means and responsive to a predetermined sensed physical attribute to cause said flow control means to connect a predetermined one of said evaporator means in refrigerant flow relationship with said compressor means.

18. A refrigerator in accordance with claim 1 further including means for sensing mass flow rate of refrigerant flowing in one of said evaporator means and responsive to a predetermined mass flow rate to cause said flow control means to connect a predetermined one of said evaporator means in refrigerant flow relationship with said compressor means.

19. A refrigerator in accordance with claim 1 wherein said first evaporator means is effective to maintain said fresh food compartment between approximately +33°

F. and approximately +47°

F. and wherein said second evaporator means is effective to maintain said freezer compartment between approximately -10°

F. and approximately +15°

F.

20. A refrigerator in accordance with claim 1 wherein said first evaporator means is operated between approximately +15°

F. and approximately +32°

F. and said second evaporator is operated between approximately -30°

F. and approximately 0°

F.

21. A refrigerator in accordance with claim 1 further comprising first and second temperature sensors connected to said flow control means, said first temperature sensor being positioned to sense the temperature of said fresh food compartment and said second temperature sensor being positioned to sense the temperature of said freezer compartment.

22. A refrigerator in accordance with claim 21 wherein, when said fresh food compartment temperature is above a first threshold value, said first temperature sensor generates a temperature representative signal which enables said refrigerant flow control means to connect said first evaporator means in refrigerant flow relationship with said compressor means.

23. A refrigerator in accordance with claim 21 wherein, when said freezer compartment temperature is above a second threshold value, said second temperature sensor generates a temperature representative signal which enables said refrigerant flow control means to connect said second evaporator means in refrigerant flow relationship with said compressor means.

24. A refrigerator in accordance with claim 1 further comprising means for sensing the temperature of said fresh food compartment and the temperature of said freezer compartment and for controlling operation of said refrigerant flow control means in response to the difference in sensed temperatures.

25. A refrigerator in accordance with claim 1 wherein said refrigerant flow control means is user adjustable.

26. A refrigeration system, comprising:

compressor means;

condenser means connected to receive refrigerant from said compressor means;

first evaporator means connected to receive refrigerant from said condenser means;

phase separator means connected to receive refrigerant from said first evaporator means and to separate liquid refrigerant from vapor refrigerant;

refrigerant flow control means, said phase separator means being connected to discharge vapor refrigerant as a first input to said refrigerant flow control means; and

second evaporator means connected to receive liquid refrigerant discharged from said phase separator means and to discharge refrigerant as a second input to said refrigerant flow control means, said refrigerant flow control means being effective to connect only one of its inputs to said compressor means at a time for connecting the corresponding one of said evaporator means in refrigerant flow relationship with said compressor means.

27. A refrigeration system in accordance with claim 26 further comprising means for controlling operation of said flow control means and effective to determine which evaporator means is connected in refrigerant flow relationship with said compressor means.

28. A refrigeration system in accordance with claim 27 wherein said means for controlling operation of said flow control means comprises timer means.

29. A refrigeration system in accordance with claim 26 wherein said flow control means comprises a first flow controller and a second flow controller.

30. A refrigeration system in accordance with claim 29 further including means for causing said first flow controller to switch between an open condition permitting refrigerant flow and a closed condition preventing refrigerant flow.

31. A refrigeration system in accordance with claim 30 wherein said second flow controller comprises a check valve effective to permit refrigerant flow only when said first controller prevents refrigerant flow.

32. A refrigeration system in accordance with claim 30 wherein said means for causing opening and closing of said first flow controller comprises timer means.

33. A refrigeration system in accordance with claim 30 wherein said means for causing opening and closing of said first flow controller comprises pressure sensing means.

34. A refrigeration system in accordance with claim 30 wherein said means for causing opening and closing of said first flow controller comprises temperature sensing means.

35. A refrigeration system in accordance with claim 30 wherein said means for causing opening and closing of said first flow controller comprises mass flow rate sensing means.

36. A refrigeration system in accordance with claim 30 wherein said means for causing the opening and closing of said first flow controller means comprises pressure difference determining means for determining a pressure difference between pressures representative of refrigerant in said first evaporator means and in said second evaporator means.

37. A refrigeration system in accordance with claim 30 wherein said means for causing opening and closing of said first flow controller means comprises temperature difference determining means for determining a temperature difference between temperatures representative of said first evaporator means and of said second evaporator means.

38. A refrigeration system, comprising:

compressor means;

a plurality of refrigerant flow conduit means;

refrigerant flow control means connected to control refrigerant flow between said conduit means and said compressor means and effective to selectively permit refrigerant flow alternately from each of said conduit means to said compressor means; and

a timer means for controlling operation of said refrigerant flow control means for selecting the particular conduit means from which refrigerant is permitted to flow to said compressor means.

39. A refrigeration system in accordance with claim 38 wherein said timer means causes said flow control means to operate on a fixed duty cycle.

40. A refrigeration system in accordance with claim 38 wherein said timer means causes said flow control means to operate on a variable duty cycle.

41. A refrigeration system in accordance with claim 38 wherein said refrigerant flow control means comprises controllable valve means connected to selectively permit refrigerant flow between at least one of said refrigerant flow conduit means and said compressor means.

42. A refrigeration system in accordance with claim 41 wherein said controllable valve means is coupled to a timer.

43. A refrigeration system in accordance with claim 41 wherein said refrigerant flow control means further comprises a check valve connected to control refrigerant flow between another one of said refrigerant flow conduit means and said compressor means and said check valve permits refrigerant flow only when said controllable valve means does not permit refrigerant flow.

44. A refrigeration system in accordance with claim 41 wherein said controllable valve means comprises a solenoid controlled valve.

45. A refrigeration system in accordance with claim 38 wherein said refrigerant flow control means responds to a physical attribute representative of refrigerant in said system to control refrigerant flow therethrough.

46. A refrigeration system in accordance with claim 38 further comprising a plurality of evaporator means connected to respective ones of said conduit means and wherein said refrigerant flow control means responds to a sensed pressure representative refrigerant in one of said evaporator means for selecting the particular conduit means from which refrigerant is permitted to flow to said compressor means.

47. A refrigeration system in accordance with claim 38 further comprising a plurality of evaporator means connected to respective ones of said conduit means and wherein said refrigerant flow control means responds to a sensed temperature representative of refrigerant in one of said evaporator means for selecting the particular conduit means from which refrigerant is permitted to flow to said compressor means.

48. A refrigeration system in accordance with claim 38 further comprising a plurality of evaporator means connected to respective ones of said conduit means and wherein said refrigerant flow control means responds to a signal representative of the difference in pressures of the refrigerant which flows through a first and a second evaporator means respectively for selecting the particular conduit means from which refrigerant is permitted to flow to said compressor means.

49. A refrigeration system in accordance with claim 38 further comprising a plurality of evaporator means connected to respective ones of said conduit means and wherein said refrigerant flow control means responds to a signal representative of the difference in temperatures of the refrigerant which flows through a first and a second evaporator means respectively for selecting the particular conduit means from which refrigerant is permitted to flow to said compressor means.

50. A refrigeration system in accordance with claim 38 wherein said refrigerant flow control means responds to a sensed mass flow rate representative of refrigerant flow through said refrigeration system.

51. A refrigeration system in accordance with claim 38 wherein said refrigerant flow control means responds to a sensed density representative of refrigerant in flowing said refrigeration system.

52. A refrigeration system in accordance with claim 38 further comprising user adjustment means for providing selective control of refrigerant flow in said refrigeration system.

53. A refrigeration system, comprising:

compressor means;

condenser means connected to receive refrigerant discharged from said compressor means;

first evaporator means connected to receive at least a portion of the refrigerant discharged from said condenser means and second evaporator means connected to receive at least a portion of the refrigerant discharged from said first evaporator means;

flow control means connected to receive at least a portion of the refrigerant discharged from said first evaporator means and at least a portion of the refrigerant discharged from said second evaporator means;

said flow control means connected to said compressor means and repeatedly operable to alternately connect said first and said second evaporator means respectively in exclusive refrigerant flow relationship with said compressor means.

54. A refrigeration system as set forth in claim 53 further comprising means for controlling operation of said flow control means to determine which evaporator means is connected in refrigerant flow relationship with said compressor means.

55. A refrigeration system as set forth in claim 54 wherein said means for controlling operation of said flow control means comprises timer means.

56. A refrigeration system in accordance with claim 53 wherein said flow control means comprises a first flow controller and a second flow controller.

57. A refrigeration system in accordance with claim 56 further including means for causing said first flow controller to switch between an open condition permitting refrigerant flow and a closed condition preventing refrigerant flow.

58. A refrigeration system in accordance with claim 57 wherein said second flow controller comprises a check valve effective to permit refrigerant flow only when said first flow controller prevents refrigerant flow.

59. A refrigeration system in accordance with claim 57 wherein said means for causing opening and closing of said first flow controller comprises timer means.

60. A refrigeration system in accordance with claim 57 wherein said means for causing opening and closing of said first flow controller comprises pressure sensing means.

61. A refrigeration system in accordance with claim 57 wherein said means for causing opening and closing of said first flow controller comprises temperature sensing means.

62. A refrigeration system in accordance with claim 57 wherein said means for causing opening and closing of said first flow controller comprises mass flow rate sensing means.

63. A refrigeration system in accordance with claim 57 wherein said means for causing the opening and closing of said first flow controller means comprises pressure difference determining means for determining a pressure difference between pressure representative of refrigerant which flows in said first evaporator means and of refrigerant which flows in said second evaporator means.

64. A refrigeration system in accordance with claim 57 wherein said means for causing opening and closing of said first flow controller means comprises temperature difference determining means for determining a temperature difference between temperatures representative of said first evaporator means and of said second evaporator means.

65. A refrigeration system comprising:

a compressor;

a condenser connected to receive refrigerant discharged from said compressor;

a plurality of evaporators, a first one of said plurality of evaporators being connected to receive at least a portion of the refrigerant discharged from said condenser and the remainder of said plurality of evaporators being connected to receive at least a portion of the refrigerant discharged from another evaporator;

flow control means connected to receive a least a portion of the refrigerant discharged from each one of said plurality of evaporators, said flow control means connected to said compressor and repeatedly operable to alternately connect one of said plurality of evaporators respectively in exclusive refrigerant flow relationship with said compressor.