Multi-way electro-optic connector assemblies and optical fiber ferrule assemblies therefor

• US 5,231,685 A
• Filed: 11/26/1990
• Issued: 07/27/1993
• Est. Priority Date: 11/28/1989
• Status: Expired due to Fees

• Current Assignee: KEL Corporation (Koninklijke Philips N.V.)
• Original Assignee: KEL Corporation (Koninklijke Philips N.V.)
• Inventors: Doi, Etsuro, Hanzawa, Hideyuki, Nonaka, Toshihiro
• Primary Examiner(s): Gonzalez, Frank
• Application Number:
  US07/617,990
• Time in Patent Office: 974 Days
• Field of Search: 350/96.20, 350/96.21, 350/96.22, 385/84, 385/87, 385/92, 385/139
• US Class Current: 385/84
• CPC Class Codes: G02B 6/3851 Ferrules having keying or coding means
• CPC Class Codes: G02B 6/3865 fabricated by using moulding techniques shaping techniques of plastic materials in general B29C; producing plastic optical fiber connectors B29D11/0075
• CPC Class Codes: G02B 6/387 Connector plugs comprising two complementary members, e.g. shells, caps, covers, locked together
• CPC Class Codes: G02B 6/3893 Push-pull type, e.g. snap-in, push-on
• CPC Class Codes: G02B 6/4292 the light guide being disconnectable from the opto-electronic element, e.g. mutually self aligning arrangements

Abstract

A multi-way, electro-optic connector comprises an optical fiber plug connector 1 and an electro-optic receptacle connector 100. Identical cover members 2 and 3, of the plug connector 1 define divergently curving optical fiber guiding channels 23 of at least a minimum curvature obviating transmission losses. Ferrule assemblies 5, each include an outer ferrule 25 receiving a reinforcing tube 26 and an inner ferrule 27 having slits 27a in optical fiber receiving ends and force-fitted into the reinforcing tube 26 with the core 24 received in a bore 31 of the outer ferrule as a sliding fit. Clamping collars, 9 and 10 are deformed to clamp cable reinforcing fibers 8 by assembly of the cover members 2,3. A one-piece, ganged sleeve member 130 and a retaining member 150 retain transducers 140 with leads trapped in grooves 138a,b and 139 for subsequent insertion in a main receptacle housing 110.

Claims

1. A ferrule assembly for terminating an optical fiber in a multi-way, plug connector comprising:

an outer ferrule made in one piece of plastic material and comprising a tubular body wall having front, mating and rear, optical fiber receiving axial ends, and defining at the front end an axially extending, optical fiber core receiving through-bore and, rearwardly thereof, an intercommunicating socket of larger diameter than the through-bore and opening at the rear end;

a rigid, reinforcing tube for receipt in the socket in coaxial relation therewith as a force fit forming a sub-assembly;

an inner, optical fiber core protecting ferrule made in one-piece of plastic material and comprising a tubular body wall having front and rear, axial ends and defining an axially extending through-passageway, the rear end of the inner ferrule being split by at least one slit formed through the wall thereof and extending axially forwardly to a location spaced rearwardly from the front end,

whereby the rear end of the inner ferrule can be spread, permitting insertion of a prepared end of a optical fiber into and along the through-passageway until a portion of the core protrudes from the front, axial end and the inner ferrule subsequently force-fitted in the reinforcing tube of the subassembly to extend co-axially therewith with the protruding portion of the core received in the through-bore of the outer ferrule as a sliding fit.

2. A ferrule assembly according to claim 1, in which the inner ferrule is split by two such slits.

3. A ferrule assembly according to claim 2, in which the slits are formed in the inner ferrule at respective, diametrically opposite locations.

4. A ferrule assembly according to claim 1, in which the said at least one slit increases in width as it extends axially rearwardly.

5. A ferrule assembly according to claim 1, in which the optical fiber receiving passageway of the inner ferrule has a front, core receiving portion and a rear, optical fiber receiving portion, said at least one slit terminating at a location adjacent the front end in communication with the core receiving portion.

6. A ferrule assembly according to claim 1, in which the said at least one slit terminates at a location adjacent the middle of the inner ferrule.

7. A ferrule assembly according to claim 1, in which the outer ferrule body is formed adjacent the front end thereof with an internal, transversely extending, wall portion constituting a blind end of the socket, through which wall portion the throughbore extends and an annular groove extends into the wall portion coaxially of the socket and receives a leading axial end of the reinforcing tube in a force fit.

8. A ferrule assembly according to claim 7, in which an outer wall of the groove has a diameter matching the inside diameter of the reinforcing tube so that the reinforcing tube forms a force fit with the tubular wall.

9. A ferrule assembly according to claim 1, in which the reinforcing tube has a rear, axial end protruding axially rearwardly from the rear axial end of the outer ferrule for receiving an axial end of a ferrule biassing coil spring therein.

10. A ferrule assembly according to claim 1, in which the optical fiber core receiving through-bore of the outer ferrule has a rearwardly divergent section communicating with the socket, forming a funnel-entry guide for insertion of the optical fiber core into the through-bore.

11. A ferrule assembly according to claim 10, in which the front end of the inner ferrule is rebated externally, forming a guide portion of reduced diameter for guiding the inner ferrule into the reinforcing tube.

12. A multi-way, electro-optic connector assembly comprising a multi-way, optical fiber plug connector and a multi-way, electro-optic transducer receptacle, the multi-way, optical fiber plug connector comprising a multi-way ferrule assembly housing for receiving ferrule assemblies each comprising a n outer ferrule made in one piece of plastic material and comprising a tubular body wall having front, mating and rear, optical fiber receiving axial ends, and defining at the front end an axially extending, optical fiber core receiving through-bore and, rearwardly thereof, an intercommunicating socket of larger diameter than the through-bore and opening at the rear end;

a rigid, reinforcing tube for receipt in the socket in coaxial relation therewith as a force fit forming a sub-assembly;

an inner, optical fiber core protecting ferrule made in one-piece of plastic material and comprising a tubular body wall having front and rear, axial ends and defining an axially extending through-passageway, the rear end of the inner ferrule being split by at least one slit formed through the wall thereof and extending axially forwardly to a location spaced rearwardly from the front end,

whereby the rear end of the inner ferrule can be spread permitting insertion of a prepared end of a optical fiber into and along the through-passageway until a portion of the core protrudes from the front, axial end and the inner ferrule subsequently force-fitted in the reinforcing tube of the subassembly to extend co-axially therewith with the protruding portion of the core received in the through-bore of the outer ferrule as a sliding fit; and

,

a multi-way, electro-optic transducer receptacle, comprising;

an outer housing comprising a sleeve-form body having a front, mating face and a rear face, an interior wall portion extending transversely of a mating axis of the connector across the housing at a location between the front and rear faces, dividing the housing interior into front, plug connector receiving and rear, insert receiving compartments opening to the front and rear faces of the housing, respectively, the interior wall being formed with a row of apertures extending therethrough between the front and rear compartments;

a transducer mounting insert assembly for receipt in the housing comprising a ganged sleeve member and a transducer retaining member, the ganged sleeve having a one-piece body with front and rear faces, a series of sleeve forming portions extending in side-by-side relation in a row between the front and rear faces, each sleeve forming portion having intercommunicating front and rear, mating and transducer receiving sections, respectively, opening to the front and rear faces of the sleeve member, a rearwardly facing transducer stop surface formed on the transducer receiving section, the transducer retaining member comprising a plate portion formed with transducer retaining means, complementary latching means on the sleeve housing and the retaining member, whereby engagement of the complementary latching means latches the retaining plate extending across the rear face of the ganged sleeve member with the retaining means engaging rear faces of respective electro-optic transducers fitted in respective transducer receiving sections, retaining them seated against the stop surface with front, active faces of the transducers precisely aligned with the central axes of the mating section; and

,

a rear cover plate attached to the outer housing, extending behind the retaining plate and retaining the insert assembly mounted in the outer housing with the transducer receiving sections of the ganged tube member located in the rear compartment and the plug receiving sections extending through the apertures into the plug connector receiving compartment of the outer housing.

22. A multi-way, electro-optic connector assembly according to claim 12, further comprising a plurality of optical fiber cover

members having front ends for attachment to the ferrule assembly housing and rear ends for attachment to an optical fiber cable, at least one of the cover members having individual optical fiber receiving channels extending forwardly, between front and rear ends, and progressively curving apart, at cuvatures of at least a predetermined minimum sufficient to guide the optical fibers therein without transmission losses arising from curvature.

23. A multi-way, electro-optic connector assembly according to claim 12, further comprising a plurality of optical fiber cover

members having front ends for attachment to the ferrule assembly housing and rear ends for attachment to an optical fiber cable, the rear ends being formed with cable clamping recesses, inner and outer cable clamping collars, the outer collar being of larger radial size and more easily deformed than the inner collar and the collars being located, one inside the other, on the optical fiber cable adjacent an exposed end thereof, with exposed, rearwardly bent, reinforcing fibers of the cable trapped between them, and received in the recesses with the outer collar deformed radially inwardly by engagement with the walls of the recesses clamping the reinforcing fibers against the inner collar.

13. A multi-way, electro-optic transducer receptacle connector for a multi-way, electro-optic connector assembly comprising:

an outer housing comprising a generally sleeve-form body having a front, mating face and a rear face, an interior wall portion extending transversely of a mating axis of the connector across the housing at a location between the front and rear faces, dividing the housing interior into front, plug connector receiving and rear, insert receiving compartments opening to the front and rear faces of the housing, respectively, the interior wall being formed with a row of apertures extending therethrough between the front and rear compartments;

a transducer mounting insert assembly for receipt in the housing comprising a ganged sleeve member and a transducer retaining member, the ganged sleeve member having a one-piece body with front and rear faces, a series of sleeve forming portions extending in side-by-side relation in a row between the front and rear faces, each sleeve forming portion having intercommunicating front and rear, mating and transducer receiving sections, respectively, opening to the front and rear of the sleeve member, a rearwardly facing transducer stop surface formed on the transducer receiving section, the transducer retaining member comprising a plate portion formed with transducer retaining means, complementary latching means on the sleeve housing and the retaining member, whereby engagement of the complementary latching means latches the retaining plate extending across the rear face of the ganged sleeve member with the retaining means engaging rear faces of respective electro-optic transducers fitted in respective transducer receiving sections, retaining them seated against the stop surface with front, active faces of the transducers precisely aligned with the central axes of the mating section; and

,

a rear cover plate attached to the outer housing, extending behind the retaining plate and retaining the insert assembly mounted in the outer housing with the transducer receiving sections of the ganged tube member located in the rear compartment and the plug receiving sections extending through the apertures into the plug connector receiving compartment of the outer housing.

14. A multi-way, electro-optic transducer receptacle connector according to claim 13, in which the retaining plate and the ganged sleeve member define between them lead trapping means, trapping respective leads bent to extend from the rear of respective transducers transversely of the axis, out from the insert assembly.

15. A multi-way, electro-optic transducer receptacle according to claim 14, in which the ganged sleeve member is formed with a rear wall portion and the lead trapping means comprises a series of lead receiving grooves having rearwardly opening, lead admitting mouths extending forwardly into a rear longitudinal edge of said wall portion, and a series of forwardly extending grooves having forwardly opening mouths extending across a wall of the retaining member, the forwardly and rearwardly opening grooves being brought into registration when the retaining plate is latched to the ganged sleeve member to trap respective lead wires between bottoms of respective registering grooves of the wall portion and ganged sleeve member, respectively.

16. A multi-way, electro-optic transducer receptacle according to claim 15, in which a rebate is formed in the front face of the plate portion of the retaining member at a location below the lead admitting slots and adjacent a board engaging face, and the rear wall portion comprises a flange which extends rearwardly and protrudes into the rebate, thereby bringing the forwardly and rearwardly opening slots into registration.

17. A multi-way, electro-optic transducer receptacle according to claim 13, in which the transducer retaining means comprises a series of protrusions of predetermined lengths which extend forwardly from the elongate plate wall into engagement with a rear of respective transducers thereby retaining the transducers in stable engagement with respective transducer stop surfaces.

18. A multi-way, electro-optic transducer receptacle according to claim 13, in which the stop surfaces are defined by rearwardly facing steps formed in respective sleeve walls.

19. A multi-way, electro-optic transducer receptacle according to claim 13, in which the rear, transducer receiving section of each sleeve is formed with a series of radially inwardly protruding, axially extending, transducer locating ribs, located at intervals around the inner periphery of a wall thereof, the ribs receiving the transducer between them in a force fit.

20. A multi-way, electro-optic transducer receptacle according to claim 13 in which the outer housing is formed with passageways extending between front and rear faces adjacent opposite ends of the row of apertures and the rear cover plate has spaced apart, forwardly extending, resilient latching arms with catch means at free ends thereof, which arms extend forwardly through respective passageways into the plug connector receiving cavity for latching engagement as a snap fit with complementary latching means on the plug connector.

21. A multi-way, electro-optic transducer receptacle according to claim 19 including transducer locating means comprising radially extending rebates formed in respective walls of the transducer receiving sections.

24. An optical fiber cable cover member assembly for a multi-way, optical fiber connector comprising a plurality of optical fiber cover means having front and rear ends, at least one of the cover members having individual optical fiber receiving channels extending forwardly, between front and rear ends, and progressively curving apart each channel receiving each optical fiber as a close fit in the direction of curvature, and having radii of curvatures of at least 160% of the optical fiber core diameter and at least one channel having a portion of radius of curvature of 160% of the optical fiber diameter thereby to guide optical fibers therein without transmission losses arising from curvature.

25. An optical fiber cable clamping assembly comprising a plurality of optical fiber cover members having rear ends for attachment to an optical fiber cable and formed with cable clamping recesses, inner and outer cable clamping collars, the outer collar being of larger radial size and more easily deformed than the inner collar and the collars being located, one inside the other, on the optical fiber cable adjacent an exposed end thereof, with exposed, rearwardly bent, reinforcing fibers of the cable trapped between them, and received in the recesses with the outer collar having been deformed radially inwardly by engagement with the walls of the recesses clamping the reinforcing fibers against the inner collar.

26. A ferrule assembly for terminating an optical fiber in a multi-way, plug connector, comprising outer and inner ferrules each made in one piece of plastic material and each formed with a through-passageway with a front, optical fiber core receiving section, the through-passageway of the outer ferrule having a rearwardly opening section of larger cross-section than the front section;

a tubular reinforcing member receivable as a force fit in the rearwardly opening section of the outer ferrule;

the inner ferrule being formed with at least one slit extending forwardly from a rear end thereof, permitting the rear end of the inner ferrule to be spread to admit an end of on optical fiber, prepared with the core exposed, through the rear end into the through-passageway with a leading end of the core protruding forwardly from the front section thereof and the sub-assembly so formed, assembled in the outer ferrule with the leading end of the core received as a sliding fit in the front section of the through-passageway of the outer ferrule by, force-fitting the sub-assembly, core leading, into the reinforcing member housing.