Apparatus for bonding fabric to seat cushion trenches

• US 5,232,543 A
• Filed: 07/17/1992
• Issued: 08/03/1993
• Est. Priority Date: 07/17/1992
• Status: Expired due to Fees

• Current Assignee: Lear Seating Corp. (Lear Corporation)
• Original Assignee: Lear Sewing Limited (Lear Corporation)
• Inventors: Miotto, Ronald L., Frelich, Jeffrey J., Wiltsey, Ronald A.
• Primary Examiner(s): Ball, Michael W.
• Assistant Examiner(s): ROBEY, ROBERT
• Application Number:
  US07/916,181
• Time in Patent Office: 382 Days
• Field of Search: 156/303.1, 156/583.1, 156/497, 156/290, 156/245, 156/533.8, 156/579, 156/583.91, 156/209, 156/500, 156/308.4, 156/300.8, 156/285, 100/233-236, 100/295, 100/92, 100/93 P, 264/86, 264/87, 264/231, 264/321, 264/DIG. 14
• US Class Current: 156/497
• CPC Class Codes: B29C 63/0004 Component parts, details or accessories; Auxiliary operations
• CPC Class Codes: B29L 2031/58 Upholstery or cushions, e.g. vehicle upholstery or interior padding mattresses, cushions B29L2031/751

Abstract

The assembly (10) includes a plurality tubes (30) configured to fit into the trenches of a preformed seat cushion assembly (14). The plurality of tubes (30) rotate about pins (56) and force a fabric bag (12) and an adhesive layer located between the seat cushion assembly (14) and the fabric bag (12) into the trenches. Steam passes through the plurality of tubes (30) and out a plurality of holes (32) which are spaced along the plurality of tubes (30). The steam melts the adhesive layer which subsequently bonds the fabric bag (12) to the seat cushion assembly (14) within the trenches of the seat cushion assembly (14). A vacuum (40) is used to create a pressure differential between the passageways within the plurality of tubes (30) and the atmosphere, i.e., the seat cushion (15). The pressure differential is used to remove the steam and any water from the fabric bag (12) and seat cushion assembly (14) to prevent water damage thereto.

Claims

1. A bonding assembly (10) for bonding portions of a fabric bag (12) to a seat cushion assembly (14) so the fabric bag (12) may be manipulated to remove any wrinkles in the fabric bag (12) prior to bonding the fabric bag (12) to the seat cushion assembly (14), said bonding assembly (10) comprising:

base means (16) for positioning a seat cushion assembly (14) within a fabric bag (12) to be bonded thereto;

tubing means (28) for providing a passageway for fluids to pass therethrough, said tubing means (28) movable to a compressing position, said bonding assembly (10) characterized by

said tubing means (28) including a plurality of tubes (30) disposed apart from each other such that portions of the fabric bag (12) located between each of said plurality of tubes (30) may be manually adjusted while said plurality of tubes (30) is compressed against the fabric bag (12) and seat cushion assembly (14) prior to bonding portions of the fabric bag (12) under said plurality of tubes (30) to the seat cushion assembly.

2. An assembly (10) as set forth in claim 1 further characterized by said plurality of tubes (30) having predetermined lengths and a plurality of holes (32) spaced equidistant from each other along all of said predetermined lengths to allow the fluids to pass between said passageway and the fabric bag (12).

3. An assembly (10) as set forth in claim 2 further characterized by steam generating means (34) connected to said plurality of tubes (30) for generating steam and for transferring the steam through said plurality of tubes (30) and out said plurality of holes (32).

4. An assembly (10) as set forth in claim 3 further characterized by vacuum means (40) connected to said plurality of tubes (30) for pulling fluid into said plurality of tubes (30) through said plurality of holes (32).

5. An assembly (10) as set forth in claim 4 further characterized by clamping means (46) for clamping said plurality of tubes (30) onto the seat cushion assembly (14).

6. An assembly (10) as set forth in claim 5 further characterized by hinge means (56) for rotating said tubing means out of said compressing position.