Method and instrumentation for unicompartmental total knee arthroplasty

• US 5,234,433 A
• Filed: 10/18/1991
• Issued: 08/10/1993
• Est. Priority Date: 09/26/1989
• Status: Expired due to Fees

• Current Assignee: Biomet Manufacturing, LLC (Zimmer Biomet Holdings, Inc.)
• Original Assignee: Kirschner Medical Corporation (Zimmer Biomet Holdings, Inc.)
• Inventors: Woods, Richard W., Bert, Jack M.
• Primary Examiner(s): Green, Randall L.
• Assistant Examiner(s): WILLSE, DAVID H
• Application Number:
  US07/779,525
• Time in Patent Office: 662 Days
• Field of Search: 606/79, 606/80, 606/82, 606/84, 606/86-88, 606/96, 606/102, 623/16, 623/18, 623/20, 623/22, 623/23
• US Class Current: 606/88
• CPC Class Codes: A61B 17/154 for preparing bone for knee prosthesis
• CPC Class Codes: A61B 17/155 Cutting femur
• CPC Class Codes: A61B 17/157 Cutting tibia
• CPC Class Codes: A61B 17/1764 for the knee
• CPC Class Codes: A61B 17/8847 for removing cement from a bone cavity using surgical bone chisels, drills, mills, rasps, reamers or scrapers A61B17/16; using laser A61B18/20; using ultrasonic surgical instruments A61N7/00
• CPC Class Codes: A61B 17/92 Impactors or extractors, e.g. for removing intramedullary devices insertion or extraction of artificial joints A61F2/4603
• CPC Class Codes: A61F 2/38 for elbows or knees

Abstract

A method and instruments for replacing the articulating surfaces of a knee joint in which the diseased area is restricted to one of the medial and lateral compartments. A femoral intramedullary rod is placed down the center of the femur. A femoral cutting block is affixed at one side to the rod and at the other side to an outrigger attached to the femur by smooth pins. The cutting block is adjustable rotationally and in the anterior-posterior plane. The cutting block is provided with surgical saw guide slots for the posterior and distal articular surface cuts and the chamfer cuts, all of which are made with the cutting block in place. The cutting block is removed and a drill guide is used for drilling two holes in the distal articular cut surface for receipt of the mounting pegs of the femoral unicompartmental prosthetic implant. A tibial intramedullary rod is placed down the center of the tibia, to which is adjustably affixed a vertical cutting block, a horizontal cutting guide and a caliper measuring device. The caliper measuring device is used to properly locate the cutting guide and the horizontal tibial cut is made. Upon removal of the measuring device and cutting guide, the cutting block is used to guide the vertical cut. The cutting block and tibial intramedullary rod are removed. The tibial prosthesis is comprises a tray and a snap-in bearing insert. A tibial template is placed on the horizontal tibial cut surface and a hole for the tray mounting peg is drilled together with additional holes for mounting screws, if used.

Claims

1. A method of replacing the articulating tibial surface of a knee joint in which the diseased area is restricted to one of the medial and lateral compartments, said method comprising the steps of drilling a hole in the tibia anterior of the anterior cruciate ligament insertion, inserting a tibial IM rod in said hole and down the center of the tibia, providing an appropriately sized vertical tibial cutting block having a pair of vertical parallel sides comprising vertical medial and lateral cutting guide surfaces, said vertical tibial cutting block having a vertical perforation adapted to slidingly receive said free end of said tibial IM rod, adjustably mounting said vertical tibial cutting block on said free end of said tibial IM rod, providing a horizontal tibial cutting guide having a vertical sleeve with a bore to slidingly receive said free end of said tibial IM rod, said sleeve supporting a cutting platform having medial and lateral cutting guide slots therein, mounting said horizontal tibial cutting guide sleeve on said tibial IM rod above said vertical tibial cutting block, providing a caliper measuring device adjustably mountable on the free end of said tibial IM rod and having a vertical caliper rod to contact the affected tibial plateau and marked with indicia corresponding to the position of said tibial horizontal cutting guide, determining the desired vertical position of said horizontal tibial cutting guide, setting said caliper measuring device accordingly and fixing said caliper measuring device on said tibial IM rod, locating said horizontal tibial cutting guide at the desired position by causing its sleeve to abut a portion of said caliper measuring device and fixing said sleeve on said tibial IM rod, affixing said cutting platform to the tibia with smooth pins, performing said horizontal tibial cut using the appropriate one of said medial and lateral cutting guide slots, removing said caliper measuring device and said horizontal tibial cutting guide from said tibial IM rod, performing said tibial vertical cut adjacent said vertical tibial cutting block, removing the cut bony part, removing said vertical tibial cutting block and said tibial IM rod, providing a tibial prosthesis comprising an appropriately sized and shaped tibial tray with a mounting peg and an appropriately sized and shaped tibial bearing insert mountable in said tray, mounting said tibial tray on said horizontal tibial cut surface, mounting said tibial bearing insert in said tibial tray.

2. The method claimed in claim 1 wherein said tibial tray is provided with an obliquely angled mounting peg, and including the steps of providing a tibial template assembly comprising a handle terminating at its ends in right and left mirror image tibial templates, said templates each having upper and lower surfaces, a rectilinear side surface and an arcuate side surface approximating the shape of the tibial cortex, each template has a pair of short pointed pins extending downwardly from its lower surface and an obliquely oriented tubular surgical drill bit guide extending through said template, said tubular guide extending upwardly from said template upper surface and being flush with said template lower surface, locating the appropriate template over the tibial horizontal cut surface and impacting it flush therewith, drilling a hole into the tibial horizontal cut surface using said tubular drill bit guide, removing said template and affixing said tibial tray to said tibial horizontal cut surface with said tibial tray mounting peg located in said drilled tibial hole.

3. The method claimed in claim 2 including the step of applying bone adhesive between said tibial tray and said tibial horizontal cut surface.

4. The method claimed in claim 2 including the steps of providing each of said right and left tibial templates with medial and anterior surgical drill bit guide holes, providing said tibial tray with corresponding medial and anterior perforations, drilling medial and anterior holes in said tibial horizontal cut surface using said medial and anterior drill bit guide holes of said appropriate template, and mounting screws in said tibial tray and horizontal cut surface medial and anterior holes.

5. The method claimed in claim 2 including the step of locating said appropriate tibial template on said tibial plateau after mounting said tibial IM rod with said template arcuate side surface aligned with the medial edge of the tibial cortex, measuring the distance between said rectilinear template side surface and said tibial IM rod, and selecting an appropriately sized vertical tibial cutting block in accordance with said measurement.

6. A method of replacing the articulating femoral and tibial surfaces of a knee joint in which the diseased area is restricted to one of the medial and lateral compartments, said method comprising the steps of measuring the size of the affected condyle, drilling a hole immediately superior to this intercondylar notch, inserting as femoral IM rod in said hole and down the center of the femur, selecting an appropriately sized femoral cutting block having surgical saw blade guide slots for the posterior and distal articular surface cuts and the posterior and anterior chamber cuts, adjustably bolting one side of said femoral cutting block to the free end of said femoral IM rod, adjustably securing an outrigger plate to the other side of said femoral cutting block, securing the free end of said outrigger plate to the femur with smooth pins, performing all of said femoral cuts in any order, removing said outrigger plate, said femoral cutting block and said femoral IM rod selecting a conventional femoral prosthesis, and mounting said femoral prosthesis on said femoral cut surfaces, drilling a hole in the tibia anterior of the anterior cruciate ligament insertion, inserting a tibial IM rod in said hole and down the center of the tibia, providing an appropriately sized vertical tibial cutting block having a pair of vertical parallel sides comprising vertical medial and laterail cutting guide surfaces, said vertical tibial cutting block having a vertical perforation adapted to slidingly receive free end of said tibial IM rod, adjustably mounting said vertical tibial cutting block on said free end of said tibial IM rod, providing a horizontal tibial cutting guide having a vertical sleeve with a bore to slidingly receive said free end of said tibial IM rod, said sleeve supporting a cutting platform having medial and lateral cutting guide slots therein, mounting said horizontal tibial cutting guide sleeve on said tibial IM rod above said vertical tibial cutting block, providing a caliper measuring device adjustably mountable on the free end of said tibial IM rod and having a vertical caliper rod to contact the affect tibial plateau and marked with indicia corresponding to the position of said tibial horizontal cutting guide, determining the desired vertical position of said horizontal tibial cutting guide, setting said caliper measuring device accordingly and fixing said caliper measuring device on said tibial IM rod, locating said horizontal tibial cutting guide at the desired position by causing its sleeve to abut a portion of said caliper measuring device and fixing said sleeve on said tibial IM rod, affixing said cutting platform to the tibia with smooth pins, performing said horizontal tibial cut using the appropriate one of said medial and lateral cutting guide slots, removing said caliper measuring device and said horizontal tibial cutting guide from said tibial IM rod, performing said tibial vertical cut adjacent said vertical tibial cutting block, removing the cut bony part, removing said vertical tibial cutting block and said tibial IM rod, providing a tibial prosthesis comprising an appropriately sized and shaped tibial tray with a mounting peg and an appropriately sized and shaped tibial bearing insert mountable in said tray, mounting said tibial tray on said horizontal tibial cut surface, mounting said tibial bearing insert in said tibial tray.

7. The method claimed in claim 6 including the steps of providing a planar plate-like femoral template having a handle portion and a head portion, said head portion having a substantially arcuate measuring edge terminating in posterior and anterior ends, and placing said femoral template measuring edge against said affected femoral condyle to determine the size of the femoral cutting block to be used.

8. The method claimed in claim 6 including the steps of providing said free end of said femoral IM rod with a head, a threaded bore in said head and a bolt threadedly engaged in said threaded bore for affixing said femoral cutting block to said IM rod, said head and bolt being angularly related to the long axis of said femoral IM rod at one of 3°

, 5° and

7°

, and selecting a femoral IM rod having the appropriately angled head and bolt for each individual patent.

9. The method claimed in claim 6 including the steps of providing a femoral cutting block locating instrument comprising a handle supporting at one end a plate-like member formed into a U-shape having a base portion to which said handle is affixed and a short leg and a long leg in parallel spaced relationship, inserting said short leg of said instrument into the posterior articular surface cut slot of said femoral cutting block with said long leg extending rearwardly past the adjacent end of said femoral cutting block, causing said long leg of said instrument to contact the femoral posterior condyle to adjust said femoral cutting block in the anterior posterior plane, and thereafter removing said instrument.

10. The method claimed in claim 6 wherein said outrigger plate has a planar surface facing away from said diseased condyle, and including the steps of affixing a rod-like handle/alignment bar to said outrigger plate extending perpendicularly from said face thereof, and using said handle/alignment bar to adjust the rotational alignment of said femoral cutting block.

11. The method claimed in claim 6 wherein said femoral prosthesis is provided with two mounting pegs, and including the steps of providing a femoral drill guide comprising a handle supporting a planar template having a superior and an inferior drill bit guide perforation and an end portion extending perpendicularly from said template, locating said template centrally over said femoral distal articular surface cut with said template end portion overlying said femoral posterior articular surface cut, drilling an inferior hole in said femoral distal articular surface cut using said inferior template drill bit guide perforation, inserting a smooth pin through said inferior template drill bit guide perforation and into said inferior hole, drilling a superior hole in said femoral distal articular surface cut using said superior template drill bit guide perforation, and removing said pin and said femoral drill guide.

12. The method claimed in claim 11 including the step of applying bone adhesive between said femur and said femoral prostheses.

13. The method claimed in claim 6 wherein said tibial tray is provided with an obliquely angled mounting peg, and including the steps of providing a tibial template assembly comprising a handle terminating at its ends in right and left mirror image tibial templates, said templates each having upper and lower surfaces, a rectilinear side surface and an arcuate side surface approximating the shape of the tibial cortex, each template has a pair of short pointed pins extending downwardly from its lower surface and an obliquely oriented tubular surgical drill bit guide extending through said template, said tubular guide extending upwardly from said template upper surface and being flush with said template lower surface, locating the appropriate template over the tibial horizontal cut surface and impacting it flush therewith, drilling a hole into the tibial horizontal cut surface using said tubular drill bit guide, removing said template and affixing said tibial tray to said tibial horizontal cut surface with said tibial tray mounting peg located in said drilled tibial hole.

14. The method claimed in claim 13 including the step of applying bone adhesive between said tibial tray and said tibial horizontal cut surface.

15. The method claimed in claim 13 including the steps of providing each of said right and left tibial templates with medial and anterior surgical drill bit guide holes, Providing said tibial tray with corresponding medial and anterior perforations, drilling medial and anterior holes in said tibial horizontal cut surface using said medial and anterior drill bit guide holes of said appropriate template, and mounting screws in said tibial tray and horizontal cut surface medial and anterior holes.

16. The method claimed in claim 13 including the step of locating said appropriate tibial template on said tibial plateau after mounting said tibial IM rod with said template arcuate side surface aligned with the medial edge of the tibial cortex, measuring the distance between said rectilinear template side surface and said tibial IM rod, and selecting an appropriately sized vertical tibial cutting block in accordance with said measurement.

17. A method of replacing the articulating femoral surface of a knee joint in which the diseased area is restricted to one of the medial and lateral compartments, said method comprising the steps of measuring the size of the affected condyle, drilling a hole immediately superior to the intercondylar notch, inserting a femoral IM rod in said hole and down the center of the femur, selecting an appropriately sized femoral cutting block having surgical saw blade guide slots for the posterior and distal articular surface cuts and the posterior and anterior chamfer cuts, adjustably bolting one side of said femoral cutting block to the free end of said femoral IM rod, providing a femoral cutting block locating instrument comprising a handle supporting at one end a plate-like member formed into a U-shape having a base portion to which said handle is affixed and a short leg and a long leg in parallel spaced relationship, inserting said short leg of said instrument into the posterior articular surface cut guide slot of said femoral cutting block with said long leg extending rearwardly past the adjacent end of said femoral cutting block, causing said long leg of said instrument to contact the femoral posterior condyle to adjust said femoral cutting block in the anterior-posterior plane, adjustably securing an outrigger plate to the other side of said femoral cutting block, securing the free end of said outrigger plate to the femur with smooth pins, performing all of said femoral cuts in any order, removing said outrigger plate, said femoral cutting block and said femoral IM rod, selecting a conventional femoral prosthesis, and mounting said femoral prosthesis on said femur.

18. A method of replacing the articulating femoral surface of a knee joint in which the diseased area is restricted to one of the medial and lateral compartments, said method comprising the steps of measuring the size of the affected condyle, drilling a hole immediately superior to the intercondylar notch, inserting a femoral IM rod in said hole and down the center of the femur, selecting an appropriately sized femoral cutting block having surgical saw blade guide slots for the posterior and distal articular surface cuts and the posterior and anterior chamfer cuts, adjustably bolting one side of said femoral cutting block to the free end of said femoral IM rod, adjustably securing an outrigger plate to the other side of said femoral cutting block, said outrigger plate having a planar surface facing away from said diseased condyle, affixing a rod-like handle/alignment bar to said outrigger plate extending perpendicularly from said surface thereof, using said handle/alignment bar to adjust the rotational alignment of said femoral cutting block, securing the free end of said outrigger plate to the femur with smooth pins, performing all of said femoral cuts in any order, removing said outrigger plate, said femoral cutting block and said femoral IM rod, selecting a conventional femoral prosthesis, and mounting said femoral prosthesis on said femur.