Control system, method of operating a heating apparatus and controlled heating apparatus
First Claim
1. In a system to regulated electrical power input in an electric heating apparatus utilizing at least one resistive heating element in combination:
- (a) a piezoceramic relay device connected in circuit relationship to enable connection of a power source to the heating element, the piezoceramic relay device including a movable polarized piezoceramic bender member and movable electrical contact means which coact with fixed electrical contact means disposed thereby, the piezoceramic bender member maintaining the movable electrical contact means spaced apart from the fixed electrical contact means while the heating element is in an unenergized condition, the movable electrical contact means being connected to an electrically conductive spring element, the bender member and the spring element being operatively connected by an insulating means for common movement, the piezoceramic relay device including clamping means being secured at portions adjacent to and mechanically supporting the bender member and the spring element in a cantilever manner for operating the coacting electrical contact means, and(b) control circuitry responsive to a power setting selected by an operator, the circuitry being directly and ohmically connected to the piezoceramic relay device, the control circuitry generating control signals for actuation of the movable piezoceramic bender member and causing the bender member to deflect and complete a circuit between the power source and the heating element.
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Accused Products
Abstract
A control system for regulating electrical power input to the resistive heating elements of an electric heating apparatus, including domestic cooking appliances, is provided which employs at least one piezoceramic relay device. The electrical power is applied with the piezoceramic relay device responsive to control signals and with the control circuitry being directly and ohmically connected to the power source. In one embodiment, the control system employs individual piezoceramic relay devices for power regulation to the individual heating elements while in different embodiments a single piezoceramic relay device regulates power input to a pair of the heating elements. A method of operating the controlled apparatus in such manner and an apparatus having such control system are also disclosed.
47 Citations
163 Claims
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1. In a system to regulated electrical power input in an electric heating apparatus utilizing at least one resistive heating element in combination:
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(a) a piezoceramic relay device connected in circuit relationship to enable connection of a power source to the heating element, the piezoceramic relay device including a movable polarized piezoceramic bender member and movable electrical contact means which coact with fixed electrical contact means disposed thereby, the piezoceramic bender member maintaining the movable electrical contact means spaced apart from the fixed electrical contact means while the heating element is in an unenergized condition, the movable electrical contact means being connected to an electrically conductive spring element, the bender member and the spring element being operatively connected by an insulating means for common movement, the piezoceramic relay device including clamping means being secured at portions adjacent to and mechanically supporting the bender member and the spring element in a cantilever manner for operating the coacting electrical contact means, and (b) control circuitry responsive to a power setting selected by an operator, the circuitry being directly and ohmically connected to the piezoceramic relay device, the control circuitry generating control signals for actuation of the movable piezoceramic bender member and causing the bender member to deflect and complete a circuit between the power source and the heating element. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10)
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11. In a system to regulate electric power input in an electric heating apparatus having a surface cooking mechanism which employs at least one resistive heating element, the combination comprising:
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(a) a piezoceramic relay device connected in circuit relationship to enable connection of a power source to the heating element, the piezoceramic relay device including a movable polarized piezoceramic bender member and movable electrical contact means which coact with fixed electrical contact means disposed thereby, the piezoceramic bender member maintaining the movable electrical contact means spaced apart from the fixed electrical contact means while the heating element is in an unenergized condition, the movable electrical contact means being connected to an electrically conductive spring element, the bender member and the spring element being operatively connected by an insulating means for common movement, the piezoceramic relay device including clamping means being secured at portions adjacent to and mechanically supporting the bender member and the spring element in a cantilever manner for operating the coacting electrical contact means, and (b) control circuitry responsive to a power setting selected by an operator and temperature control signals, the circuitry being directly and ohmically connected to the piezoceramic relay device, the control circuitry causing the bender member to deflect and complete a circuit between the power source and the heating element. - View Dependent Claims (12, 13, 14, 15, 16, 17, 18)
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19. In a system to regulate electric power input in an electric heating apparatus having an oven cooking mechanism which employs at least one resistive heating element, the combination comprising:
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(a) a piezoceramic relay device connected in circuit relationship to enable connection of a power source to the heating element, the piezoceramic relay device including a movable polarized piezoceramic bender member and movable electrical contact means which coact with fixed electrical contact means disposed thereby, the piezoceramic bender member maintaining the movable electrical contact means spaced apart from the fixed electrical contact means while the heating element is in an unenergized condition, the movable electrical contact means being connected to an electrically conductive spring element, the bender member and the spring element being operatively connected by an insulating means for common movement, the piezoceramic relay device including clamping means being secured at portions adjacent to and mechanically supporting the bender member and the spring element in a cantilever manner for operating the coacting electrical contact means, and (b) control circuitry responsive to a power setting selected by an operator and temperature control signals, the circuitry being directly and ohmically connected to the piezoceramic relay devices, and causing the bender member to deflect and complete a circuit between the power source and the heating element. - View Dependent Claims (20, 21, 22, 23, 24, 25)
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26. A system for regulating AC power input to at least one resistive heating element in an electrical cooking appliance comprising in combination:
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(a) a piezoceramic relay device connected in circuit relationship to enable connection of a power source to the heating element, the piezoceramic relay device including a movable polarized piezoceramic bender member and movable electrical contact means which coact with fixed electrical contact means disposed thereby, the piezoceramic bender member maintaining the movable electrical contact means spaced apart from the fixed electrical contact means while the heating element is in an unenergized condition, the movable electrical contact means being connected to an electrically conductive spring element, the bender member and the spring element being operatively connected by an insulating means for common movement, the piezoceramic relay device including clamping means being secured at portions adjacent to and mechanically supporting the bender member and the spring element in a cantilever manner for operating the coacting electrical contact means, (b) control circuitry responsive to a power setting selected by an operator and temperature control signals, the circuitry being directly and ohmically connected to the piezoceramic relay device, the control circuitry causing the bender member to deflect and complete a circuit between the AC power source and the heating element, and (c) the control circuitry providing DC energizing potential for actuation of the bender member with interconnected solid state circuit means. - View Dependent Claims (27, 28, 29, 30, 31, 32, 33, 34, 35, 36, 37, 38, 39, 40, 41, 42, 43, 44)
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45. A system for regulating power input to at least two resistive heating elements in an electrical heating apparatus comprising in combination:
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(a) at least two piezoceramic relay devices connected in circuit relationship to enable individual connection of a power source to either heating element, each piezoceramic relay device having a movable piezoceramic bender element connected to the power source, each of the bender elements having movable electrical contact means which coast with fixed electrical contact means disposed thereby, the fixed and movable electrical contact means of each relay device being separately connected to each heating element, and with each of the bender elements maintaining the movable electrical contact means spaced apart from the fixed electrical contact means while the heating elements are in an unenergized condition, the movable electrical contact means being connected to an electrically conductive spring element, the bender member and the spring element being operatively connected by an insulating means for common movement, the piezoceramic relay device including clamping means being secured at portions adjacent to and mechanically supporting the bender member and the spring element in a cantilever manner for operating the coacting electrical contact means, (b) control circuitry directly and ohmically connected to each said relay device, the control circuitry responding to a power setting selected by an operator for separate actuation of the individual bender elements and causing the actuated bender element to deflect and complete a circuit between the power source and the heating element operatively associated with the actuated bender element. - View Dependent Claims (46, 47, 48, 49, 50, 51, 52, 53, 54)
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55. A system for regulating AC power input to a pair of heating elements in a household electrical cooking appliance comprising in combination:
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(a) a pair of piezoceramic relay devices connected in circuit relationship to enable individual connection of a power source to either heating element, each piezoceramic relay device having a movable polarized piezoceramic bender element and a movable piezoceramic bender contact means which coact with fixed electrical contact means disposed thereby, each of the bender elements maintaining the movable electrical contact means spaced apart from the fixed electrical contact means while the heating elements are in an unenergized condition, the movable electrical contact means being connected to an electrical conductive spring element, the bender member and the spring element being operatively connected by an insulating means for common movement, the piezoceramic relay device including clamping means being secured at portions adjacent to and mechanically supporting the bender member and the spring element in a cantilever manner for operating the coacting electrical contact means, (b) control circuitry directly and ohmically connected to each of the piezoceramic relay device which responds to a power setting selected by an operator and temperature control means for separate actuation of the individual bender elements and causes the actuated bender element to deflect and complete a circuit between the AC power source and the heating element operatively associated with the actuated bender element, and (c) the control circuitry providing DC energizing potential for such separate actuation of the individual bender elements with interconnected analog circuit means which employs a first dual comparator network providing the control signals to operate one heating element as derived with a first sawtooth reference voltage and a second dual comparator network providing the control signals to operate the other heating element as derived with a second sawtooth reference voltage having an inverse relationship with respect to the first sawtooth reference voltage. - View Dependent Claims (56, 57, 58, 59)
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60. A system for regulating the AC power input to a pair of resistive heating elements in a household electrical cooking appliance comprising in combination:
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(a) a pair of piezoceramic relay devices connected in circuit relationship to enable independent connection of a power source to an individual heating element, each of the piezoceramic relay devices including a movable polarized piezoceramic bender member and movable electrical contact means which coact with fixed electrical contact means disposed thereby to connect to one heating element, and with the other piezoceramic relay device including a movable polarized piezoceramic bender member having movable contact means which coact with fixed electrical contact means disposed thereby to connect with the other heating element, each movable electrical contact means being connected to a electrically conductive spring element, the bender member and the spring element being operatively connected by an insulating means for common movement, the piezoceramic relay device including clamping means being secured at portions adjacent to and mechanically supporting the bender member and the spring element in a cantilever manner for operating the coacting electrical contact means, (b) control circuitry directly and ohmically connected to both piezoceramic relay devices which responds to a power setting selected by an operator and temperature control means for separate actuation of the individual bender members and causes the actuated bender member to deflect and complete a circuit between the AC power source and the heating element operatively associated with the actuated bender member, and (c) the control circuitry providing DC energizing potential for such separate actuation of the individual relay devices with interconnected analog circuit means which employs a first dual comparator network providing the control signals to operate one heating element as derived with a first sawtooth reference voltage and a second dual comparator network providing the control signals to operate the other heating element as derived with a second sawtooth reference voltage having an inverse relationship with respect to the first sawtooth reference voltage. - View Dependent Claims (61, 62, 63, 64)
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65. An electric range employing at least one resistive heating element comprising in combination:
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(a) power setting selector means enabling an operator to select the desired power level of operation for the heating element, (b) temperature control means, (c) a piezoceramic relay device connected in circuit relationship to enable connection of a power source to the heating element, the piezoceramic relay device including a movable polarized piezoceramic bender member and movable electrical contact means which coact with fixed electrical contact means disposed thereby, the piezoceramic bender member maintaining the movable electrical contact means spaced apart from the fixed electrical contact means while the heating element is in an unenergized condition, the movable electrical contact means being connected to an electrically conductive spring element, the bender member and the spring element being operatively connected by an insulating means for common movement, the piezoceramic relay device including clamping means being secured at portions adjacent to and mechanically supporting the bender member and the spring element in a cantilever manner for operating the coacting electrical contact means, and (d) control circuitry responsive to a power setting selected by an operator and temperature control signals, the circuitry being directly and ohmically connected to the piezoceramic relay device, and causing the piezoceramic bender member to deflect and complete a circuit between the power source and the heating element. - View Dependent Claims (66, 67, 68, 69, 70, 71, 72, 73, 74, 75)
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76. An electrical range employing at least two resistive heating elements comprising in combination:
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(a) power setting selector means enabling an operator to select the desired power level of operation for each heating element, (b) temperature control means, (c) a pair of piezoceramic relay devices connected in circuit relationship to enable independent connection of a power source to an individual heating element, one of the piezoceramic relay devices including a movable polarized piezoceramic bender member and movable electrical contact means which coact with fixed electrical contact means disposed thereby to connect the power source with one heating element, with the other piezoceramic relay device including a movable polarized piezoceramic bender member and movable electrical contact means which coact with fixed electrical contact means disposed thereby to connect the power source with the other heating element, each piezoceramic bender member maintaining the movable electrical contact means spaced apart from the fixed electrical contact means while the heating elements are in an unenergized condition, each movable electrical contact means being connected to an electrically conductive spring element, the bender member and the spring element being operatively connected by an insulating means for common movement, the piezoceramic relay device including clamping means being secured at portions adjacent to and mechanically supporting the bender member and the spring element in a cantilever manner for operating the coacting electrical contact means, and (d) control circuitry directly and ohmically connected to both piezoceramic relay devices which responds to a power setting selected by an operator and temperature control signals for separate actuation of the individual bender members and causes the actuated bender member to deflect and complete a circuit between the power source and the heating element operatively associated with the actuated bender member. - View Dependent Claims (77, 78, 79, 80, 81, 82, 83, 84, 85)
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86. An electric range including a plurality of resistive heating elements, power setting selector means enabling an operator to select the desired power level of operation for each heating element, temperature control means, and control means to regulate AC power input to the individual heating elements comprising:
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(a) a surface cooking mechanism employing at least one resistive heating element, a piezoceramic relay device connected in circuit relationship to enable connection of an AC power source to the heating element, the piezoceramic relay device including a movable polarized piezoceramic bender member and movable electrical contact means which coact with fixed electrical contact means disposed thereby, the piezoceramic bender member maintaining the movable electrical contact means spaced apart from the fixed electrical contact means while the heating element is in an unenergized condition, the movable electrical contact means being connected to an electrically conductive spring element, the bender member and the spring element being operatively connected by an insulating means for common movement, the piezoceramic relay device including clamping means being secured at portions adjacent to and mechanically supporting the bender member and the spring element in a cantilever manner for operating the coacting electrical contact means, (b) control circuity operating the piezoceramic relay device in the surface cooking mechanism response to a power setting selected by an operator and temperature control signals, the control circuitry being directly and ohmically connected to the operatively associated piezoceramic relay device, the control circuitry responding to the control signals for actuation of the movable piezoceramic bender member and causes the bender member to deflect and complete a circuit between the power source and the heating element, (c) an oven cooking mechanism employing at least one second resistive heating element, a second piezoceramic relay device connected in circuit relationship to enable connection of the AC power source to the second heating element, the second piezoceramic relay device including a second movable polarized piezoceramic bender member having second movable electrical contact means which coact with second fixed electrical contact means disposed thereby, the second fixed electrical contact means being connected to the second heating element, and the second piezoceramic bender member maintaining the second movable electrical contact means spaced apart from the second fixed electrical contact means while the second heating element is in an unenergized condition, the second movable electrical contact means being operatively positioned upon a second electrically conductive spring element, the second bender member and the second spring element being operatively connected by a second insulating means for common movement, the second piezoceramic relay device including second clamping means being secured at portions adjacent to and mechanically supporting the second bender member and the second spring element in a cantilever manner for operating the second coacting electrical contact means, and (d) second control circuity operating the second piezoceramic relay device in the oven cooking mechanism responsive to a power setting selected by an operator and second temperature control signals, the second control circuitry being directly and ohmically connected to the AC power source and the operatively associated second piezoceramic relay device which responds to the second control signals for actuation of the second movable piezoceramic bender member and causes the second bender to deflect and complete a second circuit between the power source and the second heating element. - View Dependent Claims (87, 88, 89, 90, 91, 92, 93, 94, 95)
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96. An electric range including a plurality of resistive heating elements, power setting selector means enabling an operator to select the desired power level of operation for each heating element, temperature control means, and control means to regulate an AC power input to the individual heating elements comprising:
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(a) a surface cooking mechanism employing at least two resistive heating elements, a plurality of piezoceramic relay devices connected in circuit relationship to enable individual connection of the power source to either heating element, each relay device including a movable polarized piezoceramic bender member and movable contact means which coact with fixed electrical contact means disposed thereby, the piezoceramic bender members each maintaining the respective movable electrical contact means spaced apart from the respective fixed electrical contact means while the heating elements are in an unenergized condition, each movable electrical contact means being connected to an electrically conductive spring element, the bender member and the spring element being operatively connected by an insulating means for common movement, the piezoceramic relay device including clamping means being secured at portions adjacent to and mechanically supporting the bender member and the spring element in a cantilever manner for operating the coacting electrical contact means, (b) control circuitry operating the piezoceramic relay devices in the surface cooking mechanism responsive to power settings selected by an operator and temperature control signals to cause one of the bender members to deflect and complete a circuit between the power source and one heating element or a second of the bender members to deflect and complete a circuit between the power source and the other heating element, (c) an oven cooking mechanism employing at least two second resistive heating elements, at least two second piezoceramic relay devices connected in circuit relationship to enable individual connection of the power source to either second heating element, each second relay device including a second movable piezoceramic bender member having second movable contact means which coact with second fixed electrical contact means disposed thereby, the second fixed electrical contact means being connected to each second heating element and the second piezoceramic bender members each maintaining the respective second movable electrical contact means spaced apart from the respective second fixed electrical contact means while the second heating elements are in an unenergized condition, each second movable electrical contact means being connected to a second electrically conductive spring element, the second bender members and the second spring elements being operatively connected by second insulating means for common movement, the second piezoceramic bender members including clamping means being secured at portions adjacent to and mechanically supporting the second bender members and the second spring elements in a cantilever manner for operating the second coacting electrical contact means, and (d) second control circuitry operating the second piezoceramic relay device in the oven cooking mechanism responsive to a power setting selected by an operator and second temperature control signals to cause one of the second bender members to deflect and complete a second circuit between the power source and one second heating element or a second of the second bender members to deflect and complete a circuit between the power source and the other second heating element. - View Dependent Claims (97, 98, 99, 100, 101, 102, 103, 104, 105)
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106. A method for regulating power input in an electric heating apparatus utilizing at least one resistive heating element comprising the steps of:
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(a) selecting a power setting for the heating element from a plurality of power settings, (b) converting the selected power setting to control signals, and (c) utilizing the control signals to actuate a piezoceramic relay device connected in circuit relationship to enable connection of a power source to the heating element, the piezoceramic relay device including a movable polarized piezoceramic bender member and movable electrical contact means which coact with fixed electrical contact means disposed thereby, the piezoceramic bender member maintaining the movable electrical contact means spaced apart from the fixed electrical contact means while the heating element is in an unenergized condition, the movable electrical contact means being connected to an electrically conductive spring element, the bender member and the spring element being operatively connected by an insulating means for common movement, the piezoceramic relay device including clamping means being secured at portions adjacent to and mechanically supporting the bender member and the spring element in a cantilever manner for operating the coacting electrical contact means. - View Dependent Claims (107, 108, 109, 110, 111, 112, 113, 114, 115, 116, 117, 118, 119)
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120. A method for regulating power input to an electric range having a surface cooking mechanism which employs at least one resistive heating element, power setting selector means enabling an operator to select the desired power level of operation for an individual heating element, temperature control means, and control means to regulate power input to an individual heating element comprising the steps of:
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(a) selecting a power setting for an individual heating element from a plurality of power settings, (b) converting the selected power setting to power control signals, (c) utilizing the power control signals to actuate a piezoceramic relay device connected in circuit relationship to enable connection of a power source to the individual heating element, the piezoceramic relay device including a movable polarized piezoceramic bender member and movable electrical contact means which coact with fixed electrical contact means disposed thereby, the piezoceramic bender member maintaining the movable electrical contact means spaced apart from the fixed electrical contact means while the heating element is in an unenergized condition, the movable electrical contact means being connected to an electrically conductive spring element, the bender member and the spring element being operatively connected by an insulating means for common movement, the piezoceramic relay device including clamping means being secured at portions adjacent to and mechanically supporting the bender member and the spring element in a cantilever manner for operating the coacting electrical contact means, and thereby causing the piezoceramic bender member to deflect and complete a circuit between the power source and the individual heating element, (d) sensing temperature achieved with the operating heating element to derive temperature control signals, and (e) terminating power input to the individual heating element when the sensed temperature reaches a predetermined temperature by causing the coacting contact means of the piezoceramic relay device to open. - View Dependent Claims (121, 122, 123, 124, 125, 126, 127, 128, 129, 130, 131, 132, 133, 134)
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135. A method for regulating power input to an electric range having an oven cooking mechanism which employs at least one resistive heating element, power setting selector means enabling an operator to select the desired power level of operation for an individual heating element, temperature control means, and control means to regulate power input to an individual heating element comprising the steps of:
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(a) selecting a power setting for an individual heating element from a plurality of power settings, (b) converting the selected power setting to power control signals, (c) utilizing the power control signals to actuate a piezoceramic relay device connected in circuit relationship to enable connection of a power source to the individual heating element, the piezoceramic relay device including a movable polarized piezoceramic bender member and movable electrical contact means which coact with fixed electrical contact means disposed thereby, the piezoceramic bender member maintaining the movable electrical contact means spaced apart from the movable electrical contact means while the heating element is in an unenergized condition, the movable electrical contact means being connected to an electrically conductive spring element, the bender member and the spring element being operatively connected by an insulating means for common movement, the piezoceramic relay device including clamping means being secured at portions adjacent to and mechanically supporting the bender member and the spring element in a cantilever manner for operating the coacting electrical contact means, the power control signals causing the piezoceramic bender member to deflect and complete a circuit between the power source and the individual heating element, (d) sensing temperature achieved with the operating heating element to derive temperature control signals, and (e) terminating power input to the individual heating element when the sensed temperature reaches a predetermined temperature by causing the coacting contact means of the piezoceramic relay device to open. - View Dependent Claims (136, 137, 138, 139, 140, 141, 142, 143, 144, 145, 146, 147, 148, 149)
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150. A method for regulating power input to a plurality of resistive heating elements in an electric range having at least one surface cooking mechanism and at least one oven mechanism, with each mechanism employing at least one resistive heating element, power setting selector means enabling an operator to select the desired power level of operation for an individual heating element in the respective mechanism, temperature control means, and control means to regulate power input to an individual heating element in the respective mechanism comprising the steps of:
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(a) selecting a power setting for an individual heating element in the surface cooking mechanism from a plurality of power settings, (b) converting the selected power setting for the individual heating element in the surface cooking mechanism to first power control signals, (c) utilizing the first power control signals for the individual heating element in the surface cooking mechanism to actuate a first piezoceramic relay device connected in circuit relationship to enable connection of a power source to the surface cooking mechanism, the first piezoceramic relay device including a movable polarized piezoceramic bender member and movable electrical contact means which coact with fixed electrical contact means disposed thereby, the piezoceramic bender member maintaining the movable electrical contact means spaced apart from the fixed electrical contact means while the heating element is in an unenergized condition, the movable electrical contact means being connected to an electrically conductive spring element, the bender member and the spring element being operatively connected by an insulating means for common movement, the piezoceramic relay device including clamping means being secured at portions adjacent to and mechanically supporting the bender member and the spring element in a cantilever manner for operating the coacting electrical contact means, the control signals causing the piezoceramic bender member to deflect and complete a circuit between the power source and the individual heating element in the surface cooking mechanism, (d) sensing temperature achieved with the operating heating element in the surface cooking mechanism to derive first temperature control signals, (e) terminating power input to the individual heating element in the surface cooking mechanism when the sensed temperature reaches a predetermined temperature by causing the coacting contact means of the first piezoceramic relay device to open with the first temperature control signals, (f) selecting a power setting for an individual heating element in the oven cooking mechanism from a plurality of power settings, (g) converting the selected power setting for the individual heating element in the oven cooking mechanism to second power control signals, (h) utilizing the second power control signals to actuate a second piezoceramic relay device connected in circuit relationship to enable connection of the power source to the individual heating element in the oven cooking mechanism, the second piezoceramic relay device including a movable polarized piezoceramic bender member and movable electrical contact means which coact with fixed electrical contact means disposed thereby, the piezoceramic bender member maintaining the movable electrical contact means spaced apart from the fixed electrical contact means while the heating element in the oven mechanism is in an unenergized condition, the movable electrical contact means being connected to an electrically conductive spring element, the bender member and the spring element being operatively connected by an insulating means for common movement, the piezoceramic relay device including clamping means being secured at portions adjacent to and mechanically supporting the bender member and the spring element in a cantilever manner for operating the coacting electrical contact means, the control signals causing the piezoceramic bender member to deflect and complete a circuit between the power source and the individual heating element in the oven cooking mechanism, (i) sensing temperature achieved with the operating heating element in the oven cooking mechanism to derive second temperature control signals, and (j) terminating power input to the individual heating element in the oven cooking mechanism when the sensed temperature reaches a predetermined temperature by causing the coacting contact means of the second piezoceramic relay device to open with the second temperature control signals. - View Dependent Claims (151, 152, 153, 154, 155, 156, 157, 158, 159, 160, 161, 162, 163)
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Specification