Method for detecting and obtaining information about changers in variables

• US 5,235,286 A
• Filed: 05/09/1991
• Issued: 08/10/1993
• Est. Priority Date: 06/12/1985
• Status: Expired due to Term

• Current Assignee: Tyco Electronics Corporation (TE Connectivity Ltd. (United Kingdom))
• Original Assignee: Raychem Limited (TE Connectivity Limited)
• Inventors: Welsh, Lawrence, Stewart, Ray F., Reed, James P., Bonomi, Mauro, Frank, Louis M., Wasley, Robert S., Tolles, Thomas W., Masia, Michael, Lahlough, John, Reeder, Larry R., Brooks, Peter L.
• Primary Examiner(s): Wieder, Kenneth A.
• Assistant Examiner(s): REGAN, MAURA K
• Application Number:
  US07/698,012
• Time in Patent Office: 824 Days
• Field of Search: 324/522, 324/509, 324/512, 324/523, 324/529, 324/526, 324/539, 324/551, 324/691, 379/26, 340/603-605, 340/677, 174/11 R
• US Class Current: 324/522
• CPC Class Codes: G01M 3/045 with electrical detection means
• CPC Class Codes: G01M 3/165 by means of cables or similar elongated devices, e.g. tapes

Abstract

An elongate sensor for detecting and locating presence of a liquid, e.g. water or a hydrocarbon. The sensor includes first and second elongate members which are spaced apart from each other and each of which is a metal conductor covered by a conductive polymer; a third, insulated elongate conductor; and an elongate insulating core. At least one of the elongate members is helically wrapped around the core. Presence of the liquid at any point along the length of the sensor causes the first and second members to be electrically connected at that point, creating a system in which the potential drop down one of the members can be measured and the location of the connection determined.

Claims

1. An elongate sensor for use in a method for detecting and locating the presence of a liquid, the sensor comprising

(1) a first elongate electrical connection means

(i) which has a near end and a far end;

and

(ii) which comprises an elongate metal core electrically surrounded by a jacket of a conductive polymer composition which comprises a polymeric component and, dispersed in the polymeric component, a sufficient amount of a particulate conductive filler to render the composition conductive at ambient temperature;

(2) a second elongate electrical connection means

(i) which has a near end adjacent the near end of the first connection means and a far end adjacent the far end of the first connection means,

(ii) which comprises an elongate metal core electrically surrounded by a jacket of a conductive polymer composition which comprises a polymeric component and, dispersed in the polymeric component, a sufficient amount of a particulate conductive filler to render the composition conductive at ambient temperature;

(iii) whose resistance, from the near end to each point thereon, is characteristic of its length from the near end to that point, and

(iv) which is electrically insulated from the first connection means between its near end and its far end in the absence of the liquid and which, in the presence of the liquid, becomes electrically connected to the first connection means, the connection being effective at a first point whose location is defined by the location of the point or points at which the liquid is present;

(3) a third elongate electrical connection means

(i) which has a near end adjacent the near ends of the first and second connection means and a far end adjacent the far ends of the first and second connection means, and

(ii) which is an insulated wire which is electrically insulated from said first and second electrical connection means between its near end and its far end in the absence of the fluid and in the presence of the fluid; and

(4) an elongate insulating core;

the first, second and third connection means being physically secured together; and

at least one of the first, second and third connection means being spirally wrapped around the core at a constant pitch.

2. A sensor according to claim 1 which is suitable for use in a method for detecting and locating the presence of a liquid electrolyte and in which each of the first and second connection means comprises a continuously exposed conductive polymer surface so that the presence of an electrolyte at any point along the length of the sensor results in electrical connection between the first and second connection means through the electrolyte at that point.

3. A sensor according to claim 2, wherein the first and second connection means are substantially parallel to each other and are helically wrapped at a constant pitch around the insulating core, the first and second connection means thus providing alternate turns of a double helix.

4. A sensor according to claim 3 which includes a fourth elongate electrical connection means which

(i) has a near end adjacent the near ends of the first, second and third connection means and a far end adjacent the far ends of the first, second and third connection means, and

(ii) is a wire which is electrically insulated from the first, second and third connection means between its near end and its far end (a) in the absence of the electrolyte and (b) in the presence of the electrolyte;

and wherein the first, second, third and fourth connection means are substantially parallel to each other rand are helically wrapped at a constant pitch around the insulating core.

5. A sensor according to claim 1 which is suitable for use in a method for detecting and locating the presence of a liquid hydrocarbon and which comprises an elongate swellable member and an elongate restraining member which surrounds the swellable member, the swellable member, in the presence of a liquid hydrocarbon, swelling and thus causing an electrical connection to be made between the first and second electrical connection means.

6. A sensor according to claim 5 wherein the first and second connection means are substantially parallel to each other and are helically wrapped at a constant pitch around the insulating core, the first and second connection means thus providing alternate turns of a double helix.

7. A sensor according to claim 6 which includes an elongate insulating spacer member which is helically wrapped around the core between the first and second connection means and which at all points projects outwardly from the core a greater distance than at least one of the first and second connection means.

8. A sensor according to claims 1, 2, 3, 4, 5, 6 or 7 wherein the insulating core is cylindrical and comprises at least two channels extending along its length, the first connection means being positioned in one of the channels and the second connection means being positioned in another of the channels, and the depth of each of said channels being greater than the diameter of the connection means contained therein.

9. A method for detecting and locating the presence of an electrolyte, which method comprises

(A) providing a system

(a) which comprises

a power source;

a voltage-measuring device; and

an elongate sensor for detecting sand locating the presence of an electrolyte, the sensor comprising

(1) a first elongate electrical connection means

(i) which has a near end and a far end; and

(ii) which comprises an elongate metal core electrically surrounded by a jacket of a conductive polymer composition which comprises a polymeric component and, dispersed in the polymeric component, a sufficient amount of a particulate conductive filler to render the composition conductive at ambient temperature;

(2) a second elongate electrical connection means

(i) which has a near end adjacent the near end of the first connection means and a far end adjacent the far end of the first connection means,

(ii) which comprises an elongate metal core electrically surrounded by a jacket of a conductive polymer composition which comprises a polymeric component and, dispersed in the polymeric component, a sufficient amount of a particulate conductive filler to render the composition conductive at ambient temperature;

(iii) whose resistance, from the near end to each point thereon, is characteristic of its length from the near end to that point, and

(iv) which is electrically insulated from the first connection means between its near end and its far end in the absence of the electrolyte and which, in the presence of the electrolyte, becomes electrically connected to the first connection means, the connection being effective at a first point whose location is defined by the location of the point or points at which the electrolyte is present;

(3) a third elongate electrical connection means

(i) which has a near end adjacent the near ends of the first and second connection means and a far end adjacent the far ends of the first and second connection means, and

(ii) which is an insulated wire electrically insulated from said first and second electrical connection means between its near end and its far end in the absence of the electrolyte and in the presence of the electrolyte; and

(4) an elongate insulating core;

the first, second and third connection means being physically secured together, and at least one of the first, second and third connection means being spirally wrapped around the insulating core at a constant pitch; and

(b) in which system, when an electrolyte is present,

electrical connection is made between the first connection means and the second connection means through said conductive polymer composition;

the connection to the second connection means being effective at a first point whose location is defined by the location of the point or points at which the liquid is present;

the making of the connection resulting in the formation of a test circuit which comprises (i) that part of the second connection means which lies between the first point and a second point at the near end of the second connection means, (ii) the connection, and (iii) the power source, the power source causing an electrical current of known size to be transmitted between the first and second points on the second connection means; and

the current and the second connection means being such that, by measuring the voltage drop between the first and second points, the spatial relationship between the first and second points can be determined;

(B) monitoring the system continuously or on a schedule to determine when a said connection has been made, said test circuit being in existence while said monitoring is taking place if a said connection has been made;

(C) when it is determined that a said connection has been made, using the voltage-measuring device to determine the voltage drop between the first and second points; and

(D) obtaining the location of the first point from the measurement made in step (C).

10. A method according to claim 9 wherein

(1) said electrical connection between the first and second connection means can be made at any point along the length of the sensor,

(2) the second connection means has an impedance Z_total between its near end and its far end, and

(3) the test circuit includes a component which (i) is connected in series with that part of the second connecting means which lies between the first point and the second point, and (ii) has an impedance substantially equal to the difference between Z_total and the impedance of that part of the second connection means which lies between the first point and the second point.

11. A method according to claim 9 wherein

(1) in the test circuit, the power source has an output voltage V volts and causes an electrical current I amps of known size to be transmitted between the first and second points on the second connection means;

and

(2) when the value of the ratio V/I is within a predetermined range, but not when said ratio is outside said predetermined range, the location of the first point is obtained from the voltage drop between the first and second points.

12. A method according to claims 9, 10 or 11 wherein

(1) said system includes a reference impedance which has a known impedance;

(2) the test circuit includes the reference impedance;

(3) the electrical current which is transmitted between the first and second points in the test circuit has a known relationship with the current which is transmitted through the reference impedance in the test circuit; and

(4) the current, the reference impedance and the locating member are such that, by obtaining a ratio between a first voltage drop across the reference impedance and a second voltage drop between the first and second points on the locating member, the spatial relationship between the first and second points can be determined.