Syringe plunger position detection and alarm generation

• US 5,236,416 A
• Filed: 05/23/1991
• Issued: 08/17/1993
• Est. Priority Date: 05/23/1991
• Status: Expired due to Term

• Current Assignee: Carefusion 303 Incorporated (Becton, Dickinson & Co)
• Original Assignee: Ivax Corporation (Teva Pharmaceutical Industries, Ltd.)
• Inventors: McDaniel, John D., Gharib, James E.
• Primary Examiner(s): Rosenbaum, C. Fred
• Assistant Examiner(s): Maglione, Corrine
• Application Number:
  US07/704,356
• Time in Patent Office: 817 Days
• Field of Search: 604/65, 604/67, 604/151, 604/154-155, 604/245, 128/DIG. 1
• US Class Current: 604/67
• CPC Class Codes: A61M 2005/14573 with a replaceable reservoir for quick connection/disconnection with a driving system
• CPC Class Codes: A61M 5/1456 with a replaceable reservoir comprising a piston rod to be moved into the reservoir, e.g. the piston rod is part of the removable reservoir
• CPC Class Codes: G01D 5/165 by relative movement of a point of contact or actuation and a resistive track
• CPC Class Codes: Y10S 128/01 Motorized syringe

Abstract

A syringe plunger position detection and alarm system continuously determines the position of a syringe plunger and provides near end of travel and end of travel alarms. Plunger movement is also monitored and if movement is less than a calculated amount, an alarm is provided. A variety of syringes of different sizes is usable. A potentiometer is mounted along the line of travel of the screw drive mechanism and a marker is mounted to extend from the screw mechanism to the potentiometer to force an internal contact in the potentiometer. The voltage provided by this internal contact is analyzed by the process to derive absolute and relative position of the plunger. The end of travel position of each plunger is stored in processor memory and from the operator input rate of infusion, the characteristic curve of the potentiometer also stored in memory, the plunger displacement of the syringe, and the time of the near end of travel alarm, the voltage of the near end of travel position is calculated. The potentiometer is self-contained and sealed.

Claims

1. An apparatus for determining the position of a plunger of a syringe, comprising:

a position marker coupled to and moving with said plunger;

stationary detector means, said position marker means being coupled mechanically and non-electrically to said stationary detector means for linear movement relative thereto, said stationary detector means for providing a position signal in response to said linear movement of said position marker relative to said stationary detector means, said position signal differing for different positions of said position marker along said stationary detector means; and

processor means for receiving said position signal and for determining an absolute position of the plunger in response thereto, said processor means monitoring said position signal over a pre-determined unit of time, comparing said received position signals, and based on said comparison, determining if movement of the said drive means is occurring.

2. The apparatus of claim 1, wherein said syringe plunger has a starting position and an end of travel position, and wherein said processor means comprises:

memory means in which position data is stored relating to the end of travel position;

means for calculating a signal to be received from said stationary detector means which would indicate the end of travel position; and

means for generating an end of travel alarm when said processor means receives a position signal from said stationary detector means which equals said calculated end of travel position signal.

3. The apparatus of claim 1, further including means for receiving a plurality of differently sized syringes, and wherein said processor means comprises:

memory means containing data related to each of the syringes, the data including position data relating to an end of travel position for the plunger of each said syringe;

means for calculating a position signal to be received from said stationary detector means which would indicate the end of travel position for a selected one of said syringes; and

means for generating an end of travel alarm when said processor means receives a position signal from said stationary detector means which equals said calculated position signal indicating said end of travel.

4. The apparatus of claim 1, wherein said syringe plunger has a starting position and an end of travel position, and wherein said processor means further comprises means for calculating a signal to be received from said stationary detector means which would indicate a selected position between the starting position and the end of travel position, and means for providing a selected position alarm when said processor means receives a position signal from said stationary detector means which equals said calculated position signal.

5. The apparatus of claim 1, wherein said stationary detector means comprises a potentiometer and said position marker means is resiliently biased against said potentiometer.

6. The apparatus of claim 5, wherein said potentiometer provides said position signal to received by said processor means, and said position signal is a voltage signal.

7. The apparatus of claim 1, further including means for inputting a desired rate of movement of said syringe plunger into the processor, and wherein said processor means includes means for calculating a desired rate of change in the position signal over time which would occur at the desired rate, means for comparing the change in the position signal to the calculated rate of change of the position signal, and means for providing an alarm if the change in the position signal differs from the calculated desired rate of change signal.

8. The apparatus of claim 7, wherein said position signal is a voltage signal, said desired rate of change in the position signal is a minimum change in voltage over time, and said means for providing an alarm operates to provide an alarm if the change in voltage of said position signal is less than said minimum change in voltage over time.

9. The apparatus of claim 1 wherein the stationary detector comprises a linear potentiometer disposed along a predetermined length of and in parallel with the route of travel of the position marker.

18. The apparatus of claim 1 wherein the stationary detector comprises a linear potentiometer disposed along a predetermined length of and in parallel with the route of travel of the position marker.

10. A plunger position determination apparatus for determining the position of a plunger which is disposed within an enclosure, said plunger having an end of travel position at which it is driven into the enclosure to a predetermined position and a starting position at which it is in a retracted position in the enclosure, the apparatus comprising:

a plunger driver coupled to the plunger and moving the plunger from the starting position to the end of travel position;

a position marker fixedly coupled to and moving with said plunger driver;

a stationary detector mechanically and non-electrically coupled to the marker and which provides a position signal in response to said coupling, the position signal being different for different coupling positions of the marker along the detector, the position signal changing in response to movement along the detector; and

a processor which receives the position signal and determines the absolute position of the marker in response thereto, and which receives position signals over a predetermined unit of time from the detector and determines if movement of the plunger driver is occurring.

11. The apparatus of claim 10 wherein the processor:

includes a memory in which is stored position data relating to the end of travel position of the plunger;

calculates a signal to be received from the detector which would indicate the end of travel position; and

upon receiving a position signal from the detector which equals the calculated end of travel position signal, provides an end of travel alarm.

12. The apparatus of claim 10 for determining the position of the plunger selected from a plurality of plungers specified for the apparatus, said plurality of plungers having different end of travel positions, wherein the processor includes a memory containing data related to each of the plungers, the data including position data relating to the end of travel position of each said plunger;

the processor calculates a signal to be received from the detector which would indicate the end of travel position for that plunger; and

upon receiving a position signal from the detector which equals the calculated position signal, provides an end of travel alarm.

13. The apparatus of claim 10 wherein the processor calculates a signal to be received from the detector which would indicate a selected position for the plunger between the starting position and the end of travel position;

and

upon receiving a position signal from the detector which equals the calculated position signal, provides a selected position alarm.

14. The apparatus of claim 10 wherein the detector comprises a potentiometer and said marker is resiliently biased against said potentiometer.

15. The apparatus of claim 14 wherein the potentiometer provides a voltage signal which is received by the processor.

16. The apparatus of claim 10 wherein the processor:

receives a desired rate of movement of the plunger driver;

calculates a change in the position signal per unit of time which would occur at that rate;

compares the change in the position signal from the detector to that calculated rate of change of position signal and provides an alarm if the two differ.

17. The apparatus of claim 10, wherein at said end of travel position said plunger is fully driven into said enclosure.

19. An apparatus for determining the position of a drive mechanism, said drive mechanism including drive means for providing a movement force to the drive mechanism, and engagement means for engaging said drive mechanism and moving in response thereto, said engagement means being movable relative to said drive means, and, said element for determining position of a drive mechanism having:

a position marker fixedly coupled to and moving with said engagement means;

a stationary detector means mechanically and non-electrically coupled to said position marker for generating a position signal responsive to relative movement of said position marker with respect to said stationary detector means; and

processor means for receiving said position signal and determining the absolute position of said position marker means relative to said stationary detector means responsive to said position signal, said processor means receiving position signals over a pre-determined unit of time, comparing said position signals, and determining if movement of the said drive means is occurring based on said comparisons.

20. The apparatus of claim 19, wherein said drive mechanism has a starting position and an ending position, and wherein said processor means comprises:

memory means in which position data is stored relating to the ending position;

means for calculating a signal to be received from said stationary detector means which would indicate the ending position; and

means for generating an ending position alarm when said processor means receives a position signal from said stationary detector means which equals said calculated ending position signal.

21. The apparatus of claim 19, wherein said drive mechanism has a starting position and an ending position, and wherein said processor means further comprises means for calculating a signal to be received from said stationary detector means which would indicate a selected position between the starting position and the ending position, and means for providing a selected position alarm when said processor means receives a position signal from said stationary detector means which equals said calculated position signal.

22. The apparatus of claim 21, wherein said ending position is an end of travel position.

23. The apparatus of claim 19 wherein said drive mechanism is a linear drive mechanism.

24. The apparatus of claim 19, wherein said stationary detector means comprises a potentiometer and said position marker means is resiliently biased against said potentiometer.

25. The apparatus of claim 24, wherein said potentiometer provides said position signal to be received by said processor means, and said position signal is a voltage signal.

26. The apparatus of claim 19, further including means for inputting a desired rate of movement of said drive means into the processor, and wherein said processor means includes means for calculating a desired rate of change in the position signal over time which would occur at the desired rate of movement, means for comparing the change in the position signal to the calculated rate of change of the position signal, and means for providing an alarm if the change in the position signal and the calculated desired rate of change signal differ.

27. The apparatus of claim 19, wherein said position signal has a voltage, and further including means for determining a change in voltage of said position signal over time;

means for inputting a desired rate of change of voltage of said position signal into the processor;

means for comparing said desired rate of change of voltage and said change of voltage; and

means for providing an alarm if the change of voltage is less than said desired change of voltage.

28. The apparatus of claim 19 wherein the stationary detector comprises a linear potentiometer disposed along a predetermined length of and in parallel with the route of travel of the position marker.