Expandable bone anchor and method of anchoring a suture to a bone

• US 5,236,445 A
• Filed: 05/14/1992
• Issued: 08/17/1993
• Est. Priority Date: 07/02/1990
• Status: Expired due to Term

• Current Assignee: Smith & Nephew Incorporated (Smith & Nephew PLC)
• Original Assignee: American Colloid Company (Minerals Technologies Incorporated)
• Inventors: Cerier, Jeffrey C., Hayhurst, John O., Small, Alan A.
• Primary Examiner(s): Pellegrino, Stephen C.
• Assistant Examiner(s): Jackson, Gary
• Application Number:
  US07/882,723
• Time in Patent Office: 460 Days
• Field of Search: 606/232, 606/220, 606/236, 606/204, 606/73, 606/170, 606/134, 606/73-75, 411/511
• US Class Current: 606/232
• CPC Class Codes: A61B 17/0401 Suture anchors, buttons or pledgets, i.e. means for attaching sutures to bone, cartilage or soft tissue; Instruments for applying or removing suture anchors A61B17/0642 takes precedence; fixation devices for tendons or ligaments A61F2/0811
• CPC Class Codes: A61B 2017/0409 Instruments for applying suture anchors for applying suture clamps, clips or locks A61B2017/0488
• CPC Class Codes: A61B 2017/0414 having a suture-receiving opening, e.g. lateral opening lateral eyelet for attaching suture to needle A61B2017/06019
• CPC Class Codes: A61B 2017/0422 by insertion of a separate member into the body of the anchor
• CPC Class Codes: A61B 2017/0438 slotted, i.e. having a longitudinal slot for enhancing their elasticity
• CPC Class Codes: A61B 2017/0458 Longitudinal through hole, e.g. suture blocked by a distal suture knot
• CPC Class Codes: A61B 2017/0496 for tensioning sutures
• CPC Class Codes: A61B 2017/06142 having needle- or suture- retaining members, e.g. holding tabs or needle parks
• CPC Class Codes: A61B 2090/062 penetration depth
• CPC Class Codes: A61F 2/0805 Implements for inserting tendons or ligaments
• CPC Class Codes: A61F 2/0811 Fixation devices for tendons or ligaments
• CPC Class Codes: A61F 2002/0888 Anchor in or on a blind hole or on the bone surface without formation of a tunnel
• CPC Class Codes: Y10S 606/916 Tool for installing or removing orthopedic fastener

Abstract

A bone anchor, for securing a suture to a bone, has an open proximal end and a body that tapers to a solid distal tip. The anchor is placed deep in a borehole in a bone using an insertion instrument that is inserted through the open proximal end of the anchor. The tip of the instrument is a spherical knob that snaps into a corresponding recess inside the anchor. The instrument has an oval cross-section that does not bear against the walls of the anchor during insertion. Once the anchor is in place, however, the anchor is expanded by rotating the instrument to bring the exterior of the instrument into contact with the walls of the anchor. The anchor is free to pivot about the spherical knob on the instrument, which allows the anchor to orient itself to the shape and size of the borehole.

Claims

1. A bone anchor for securing a suture in a borehole in a bone, comprising:

an expandable body having a distal tip for insertion distally in a borehole, and an open proximal end, the body defining an expansion chamber that communicates proximally with the open end and defines a seat;

an expansion slot extending through the body that allows a proximal portion of the body to expand in response to outwardly directed force applied to the body from within the expansion chamber; and

the expansion chamber having a non-circular cross section with at least one arcuate surface.

2. The bone anchor of claim 1 wherein the expansion chamber comprises two opposing arcuate surfaces.

3. The bone anchor of claim 2 wherein the expansion slot comprises a pair of opposing slots that extend through the proximal end of the anchor and separate the opposing arcuate surfaces.

4. The bone anchor of claim 1 wherein the seat is at the distal end of the expansion chamber and defines a recess having a shape of a cylindrical bore, wherein the bore is of a lesser diameter than the least diameter of the expansion chamber.

5. The bone anchor of claim 1 wherein the seat is at the distal end of the expansion chamber and defines a recess having a shape of at least a portion of a sphere, wherein the sphere is of a lesser diameter than the least diameter of the expansion chamber.

6. A kit for securing a suture in a borehole in a bone, comprising:

a bone anchor including an expandable body having a distal tip for insertion distally in a borehole, and an open proximal end, the body defining an expansion chamber that communicates proximally with the open end and defines a seat, the body further defining a means for carrying a suture therein;

an expansion slot extending through the body that allows a proximal portion of the body to expand in response to outwardly directed force applied to the body from within the expansion chamber; and

an expansion instrument that is insertable through the proximal end into the expansion chamber.

7. The bone anchor of claim 6 further comprising a retention member on the exterior of the body that inhibits extraction of the anchor from the borehole after the body has been expanded.

8. The bone anchor of claim 7 further comprising a suture receiving opening in the anchor.

9. The bone anchor of claim 7 wherein the body has a frustoconical cross-section along at least a part of its length, and tapers from its proximal end to distal tip.

10. The bone anchor of claim 6 wherein the expansion instrument comprises a rod having an oblong cross-section portion for insertion into the expansion chamber.

11. The bone anchor of claim 6 wherein the size and shape of the expansion instrument and expansion chamber allow the instrument to rotate on the seat without advancing axially, from a first position in which the instrument does not apply the outwardly directed force to the body, to a second position in which the instrument applies the outwardly directed force to the body to expand the body.

12. The bone anchor of claim 11 wherein the size and shape of the instrument and expansion chamber allow the instrument to rotate through more than about forty-five degrees from the first to second position.

13. The bone anchor of claim 12 wherein the expansion chamber is an oblong ovoid in cross-section, and the expansion tool comprises a portion that has a corresponding shape with a lesser greatest diameter.

14. The bone anchor of claim 11 wherein the suture receiving opening extends through the tip.

15. The bone anchor of claim 6 further comprising a guide member at a distal end of the expansion instrument having a shape complementary to the shape of the seat, and the expansion chamber of the bone anchor comprises a corresponding recess at a distal end of the chamber in which the guide member seats and is free to rotate.

16. The bone anchor of claim 6 wherein the expandable body tapers to a solid distal tip.

17. A kit for securing a suture in a bone borehole, the anchor comprising:

a bone anchor including an expandable anchor body having a solid distal tip and an open proximal end, the body tapering in the direction of the distal tip and defining an expansion chamber that communicates proximally with the open end and distally with a guide seat, the expansion chamber having an oblong ovoid cross-section with walls that form a pair of opposing arcuate guide surfaces;

a pair of opposing expansion slots extending through the walls and the proximal end, and separating the opposing arcuate guide surfaces along a portion of the body such that a proximal portion of the body is expandable;

a retention member on the exterior of the body that inhibits extraction of the anchor from the borehole after the anchor has been expanded;

an elongated expansion instrument that is insertable into the expansion chamber, the instrument having an oblong ovoid shape with a greater and lesser diameter that are respectively less than a greater and lesser diameter of the chamber; and

a rotary guide member on the instrument that cooperates with the guide seat of the chamber to seat the instrument in the chamber and provide an axis of rotation of the instrument relative to the body.

18. The bone anchor of claim 17 wherein the guide seat and guide member are spherical.

19. The bone anchor of claim 17 wherein the guide seat and guide member are cylindrical.

20. A method of anchoring a suture to a bone, comprising:

drilling a borehole in a bone;

inserting a bone anchor, carrying a portion of a suture, into the borehole with the distal tip positioned distally in the hole; and

placing an expansion instrument into the expansion chamber through the proximal end of the anchor and expanding the proximal end of the bone anchor by rotating the instrument.

21. The method of claim 20 wherein the expansion chamber has at least one arcuate surface, and the expansion instrument comprises a rod with a member that engages the arcuate surface to exert progressive outward force against the surface as the rod rotates, and the step of expanding the bone anchor comprises rotating the rod.

22. The method of claim 20 further comprising selectively securing the anchor to the instrument before inserting the anchor in the borehole.

23. The method of claim 22 wherein the step of selectively securing the anchor comprises providing a suture thread through the anchor, and attaching the thread to a retainer on the instrument.

24. The method of claim 20 further including placing a suture through the bone anchor prior to inserting the bone anchor into the bore hole.