Process for sealing and/or priming concrete with aqueous polyisocyanate dispersions and the concrete obtained by this process

• US 5,236,994 A
• Filed: 03/28/1991
• Issued: 08/17/1993
• Est. Priority Date: 03/28/1991
• Status: Expired due to Fees

• Current Assignee: Miles, Inc. (Bayer AG)
• Original Assignee: Miles, Inc. (Bayer AG)
• Inventors: Cibulas, William, Markusch, Peter H., Tirpak, Robin E.
• Primary Examiner(s): WELSH JR, MAURICE
• Application Number:
  US07/676,678
• Time in Patent Office: 873 Days
• Field of Search: 524/589, 524/591, 524/839, 427/393.6, 428/423.1, 428/425.5, 428/703
• US Class Current: 524/589
• CPC Class Codes: C04B 28/00 Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
• CPC Class Codes: C04B 41/009 characterised by the material treated
• CPC Class Codes: C04B 41/4578 Coating or impregnating of green ceramics or unset concrete
• CPC Class Codes: C04B 41/4884 Polyurethanes; Polyisocyanates
• CPC Class Codes: C04B 41/52 Multiple coating or impregnating multiple coating or impregnating with the same composition or with compositions only differing in the concentration of the constituents, is classified as single coating or impregnation
• CPC Class Codes: C04B 41/63 Macromolecular compounds
• CPC Class Codes: C08G 18/283 Compounds containing ether groups, e.g. oxyalkylated monohydroxy compounds
• CPC Class Codes: C08G 18/706 the liquid medium being water
• CPC Class Codes: C08G 18/8038 with compounds of C08G18/3225
• CPC Class Codes: C08G 18/8041 with compounds of C08G18/3271
• CPC Class Codes: Y10T 428/31551 Of polyamidoester [polyurethane, polyisocyanate, polycarbamate, etc.]
• CPC Class Codes: Y10T 428/31598 Next to silicon-containing [silicone, cement, etc.] layer

Abstract

The present invention is directed to a process for sealing and/or priming concrete by applying to concrete an aqueous polyisocyanate dispersion which has an isocyanate content of at least 0.5% by weight, based on the weight of the polyisocyanate, and is prepared by

a) dispersing in water a polyisocyanate which has an isocyanate content of at least 12% by weight and

b) optionally reacting the dispersed polyisocyanate with

i) a primary or secondary monoamine containing at least one hydroxyl group in an amount sufficient to provide an equivalent ratio of amino groups to isocyanate groups of 0:1.0 to 0.7:1.0 and/or

ii) a polyamine having primary and/or secondary amino groups and a molecular weight of 400 or less in an amount sufficient to provide an equivalent ratio of amino groups to isocyanate groups of 0:1.0 to 0.4:1.0,

provided that when components i) and ii) are both reacted with the dispersed polyisocyanate, component i) is mixed with the dispersed polyisocyanate either before or during the mixing of component ii) and the equivalent ratio of amino groups from both components i) and ii) does not exceed 0.95:1.0.

The present invention is also directed to the primed and sealed concrete obtained in accordance with this process.

Claims

1. A process for sealing an/or priming concrete which comprises applying to concrete an aqueous polyisocyanate dispersion which has an isocyanate content of at least 0.5% by weight, based on the weight of the polyisocyanate, and is prepared by a process which comprises

a) dispersing in water a polyisocyanate which has an isocyanate content of at least 12% by weight and

b) optionally reacting the dispersed polyisocyanate with

i) a primary or secondary monoamine containing one or two hydroxyl groups in an amount sufficient to provide an equivalent ratio of amino groups to isocyanate groups of 0:

1.0 to 0.7;

1.0 and/or

ii) a polyamine having primary and/or secondary amino groups and a molecular weight of 400 or less in an amount sufficient to provide an equivalent ratio of amino groups to isocyanate groups of 0;

1.0 to 0.4;

1.0,

provided that when components i) and ii) are both reacted with the dispersed polyisocyanate, component i) is mixed with the dispersed polyisocyanate either before or during the mixing of component ii) and the equivalent ratio of amino groups from both components i) and ii) does not exceed 0.95;

1.0.

2. The process of claim 1 wherein said dispersed polyisocyanate is rendered hydrophilic by reaction with a compound containing a lateral or terminal nonionic hydrophilic group.

3. The process of claim 1 wherein said primary or secondary monoamine corresponds to the formula ##STR3## wherein R₁ represents hydrogen or an alkyl, cycloalkyl, araliphatic or aromatic group having up to 15 carbon atoms,

R₂ is an optionally branched alkylene group containing 1 to 12 carbon atoms,

m represents 0 or 1,

n represents 1 or 2 and

m+n=2.

4. The process of claim 3 wherein

R₁ is an alkyl group containing 1 to 6 carbon atoms and

R₂ is an optionally branched alkylene group containing 1 to 4 carbon atoms.

5. The process of claim 1 wherein said concrete is green concrete.

6. The process of claim 1 wherein said monoamine is present in an amount sufficient to provide an equivalent ratio of amino groups to isocyanate groups of 0.1:

1.0 to 0.7;

1.0.

7. The process of claim 1 wherein said polyamine is present in an amount sufficient to provide an equivalent ratio of amino groups to isocyanate groups of 0.1:

1.0 to 0.4;

1.0.

8. The process of claim 7 wherein said polyamine is present in an amount sufficient to provide an equivalent ratio of amino groups to isocyanate groups of 0.1:

1.0 to 0.4;

1.0.

9. A process for sealing and/or priming concrete which comprises applying to concrete an aqueous polyisocyanate dispersion which has a functionality of at least 2 and an isocyanate content of at least 0.5% by weight, based on the weight of the polyisocyanate, and is prepared by a process which comprises

a) dispersing in water a polyisocyanate which has an isocyanate content of at least 12% by weight and is rendered hydrophilic by reaction with a compound containing a lateral or terminal nonionic hydrophilic group and

b) reacting the dispersed polyisocyanate with at least one of

i) a primary or secondary monoamine containing one or two hydroxyl groups in an amount sufficient to provide an equivalent ratio of amino groups to isocyanate groups of 0.1:

1.0 to 0.7;

1.0 and

ii) a polyamine having primary and/or secondary amino groups and a molecular weight of 400 or less in an amount sufficient to provide an equivalent ratio of amino groups to isocyanate groups of 0.1;

1.0 to 0.4;

1.0,

provided that when components i) and ii) are both reacted with the dispersed polyisocyanate, component i) is mixed with the dispersed polyisocyanate either before or during the mixing of component ii) and the equivalent ratio of amino groups from both components i) and ii) does not exceed 0.95;

1.0.

10. The process of claim 9 wherein said primary or secondary monoamine corresponds to the formula ##STR4## wherein R₁ represents hydrogen or an alkyl, cycloalkyl, araliphatic or aromatic group having up to 15 carbon atoms,

R₂ is an optionally branched alkylene group containing 1 to 12 carbon atoms,

m represents 0 or 1,

n represents 1 or 2 and

m+n=2.

11. The process of claim 10 wherein

R₁ is an alkyl group containing 1 to 6 carbon atoms and

R₂ is an optionally branched alkylene group containing 1 to 4 carbon atoms.

12. The process of claim 9 wherein said concrete is green concrete.

13. Sealed and/or primed concrete which is prepared by applying to concrete an aqueous polyisocyanate dispersion which has an isocyanate content of at least 0.5% by weight, based on the weight of the polyisocyanate, and is prepared by a process which comprises

a) dispersing in water a polyisocyanate which has an isocyanate content of at least 12% by weight and

b) optionally reacting the dispersing polyisocyanate with

i) a primary or secondary monoamine containing one or two hydroxyl groups in an amount sufficient to provide an equivalent ratio of amino groups to isocyanate groups of 0:

1.0 to 0.7;

1.0 and/or

ii) a polyamine having primary and/or secondary amino groups and a molecular weight of 400 or less in an amount sufficient to provide an equivalent ratio of amino groups to isocyanate groups of 0;

1.0 to 0.4;

1.0,

provided that when components i) and ii) are both reacted with the dispersed polyisocyanate, component i) is mixed with the dispersed polyisocyanate either before or during the mixing of component ii) and the equivalent ratio of amino groups from both components i) and ii) does not exceed 0.95;

1.0.

14. The concrete of claim 13 wherein said dispersed polyisocyanate is rendered hydrophilic by reaction with a compound containing a lateral or terminal nonionic hydrophilic group.

15. The concrete of claim 13 wherein said primary or secondary monoamine corresponds to the formula ##STR5## wherein R₁ represents hydrogen or an alkyl, cycloalkyl, araliphatic or aromatic group having up to 15 carbon atoms,

R₂ is an optionally branched alkylene group containing 1 to 12 carbon atoms,

m represents 0 or 1,

n represents 1 or 2 and

m+n=2.

16. The concrete of claim 15 wherein

R₁ is an alkyl group containing 1 to 6 carbon atoms and

R₂ is an optionally branched alkylene group containing 1 to 4 carbon atoms.

17. The concrete of claim 13 wherein said concrete is green concrete.

18. The concrete of claim 13 wherein said monoamine is present in an amount sufficient to provide an equivalent ratio of amino groups to isocyanate groups of 0.1:

1.0 to 0.7;

1.0.

19. The concrete of claim 13 wherein said polyamine is present in an amount sufficient to provide an equivalent ratio of amino groups to isocyanate groups of 0.1:

1.0 to 0.4;

1.0.

20. The concrete of claim 19 wherein said polyamine is present in an amount sufficient to provide an equivalent ratio of amino groups to isocyanate groups of 0.1:

1.0 to 0.4;

1.0.

21. A sealed or primed concrete which is prepared by applying to concrete an aqueous polyisocyanate dispersion which has a functionality of at least 2 and an isocyanate content of at least 0.5% by weight, based on the weight of the polyisocyanate, and is prepared by a process which comprises

a) dispersing in water a polyisocyanate which has an isocyanate content of at least 12% by weight and is rendered hydrophilic by reaction with a compound containing a lateral or terminal nonionic hydrophilic group and

b) reacting the dispersed polyisocyanate with at least one of

i) a primary or secondary monoamine containing one or two hydroxyl groups in an amount sufficient to provide an equivalent ratio of amino groups to isocyanate groups of 0.1:

1.0 to 0.7;

1.0 and

ii) a polyamine having primary and/or secondary amino groups and a molecular weight of 400 or less in an amount sufficient to provide an equivalent ratio of amino groups to isocyanate groups of 0.1;

1.0 to 0.4;

1.0,

provided that when components i) and ii) are both reacted with the dispersed polyisocyanate, component i) is mixed with the dispersed polyisocyanate either before or during the mixing of component ii) and the equivalent ratio of amino groups from both components i) and ii) does not exceed 0.95;

1.0.

22. The concrete of claim 21 wherein said primary or secondary monoamine corresponds to the formula ##STR6## wherein R₁ represents hydrogen or an alkyl, cycloalkyl, araliphatic or aromatic group having up to 15 carbon atoms,

R₂ is an optionally branched alkylene group containing 1 to 12 carbon atoms,

m represents 0 or 1,

n represents 1 or 2 and

m+n=2.

23. The concrete of claim 22 wherein

R₁ is an alkyl group containing 1 to 6 carbon atoms and

R₂ is an optionally branched alkylene group containing 1 to 4 carbon atoms.

24. The concrete of claim 21 wherein said concrete is green concrete.