System for automatically reading symbols, such as bar codes, on objects which are placed in the detection zone of a symbol reading unit, such as a bar code scanner

• US 5,237,161 A
• Filed: 06/05/1991
• Issued: 08/17/1993
• Est. Priority Date: 06/05/1991
• Status: Expired due to Term

• Current Assignee: PTO (Safe Fleet Holdings LLC)
• Original Assignee: PTO (Safe Fleet Holdings LLC)
• Inventors: Grodevant, Scott R.
• Primary Examiner(s): Shepperd, John
• Assistant Examiner(s): Chin, Esther
• Application Number:
  US07/710,839
• Time in Patent Office: 804 Days
• Field of Search: 235/462, 250/222.1, 250/568
• US Class Current: 235/462.31
• CPC Class Codes: G06K 2207/1012 Special detection of object
• CPC Class Codes: G06K 2207/1016 Motor control or optical moving unit control
• CPC Class Codes: G06K 2207/1018 Source control
• CPC Class Codes: G06K 7/10584 Source control
• CPC Class Codes: G06K 7/10594 Beam path
• CPC Class Codes: G06K 7/10881 constructional details of hand-held scanners
• CPC Class Codes: G06K 7/109 adaptations to make the hand-held scanner useable as a fixed scanner

Abstract

A bar code label is ready by automatically initiated scanning of the bar code symbol by a scanner on a stand. Light is reflected back to the scanner as from the bars of a code being scanned. Initially, the scanner is operated in a pulsed mode with low duty cycle (5%) pulses. These pulses are reflected from a reflective area unless an object is inserted and blocks the beam path. Then (because the beam is not scanning across the code) the reflected pulses (which are detected much like the bars and spaces of the code) are not detected. The ratio of the number of generated pulses to the reflected pulses is computed for a succession of pulses. If this ratio exceeds two (i.e., that the number of effective bars is less than the number of generated pulses during the succession), then the presence of the object is detected. The system, implemented in an application program in the microprocessor controller of the bar code scanner, initiates scanning of the bar code. Upon the detection of the code (a good read) or under conditions where the label is removed before a good read, or is not removed after a good read, the scanning mode is discontinued and the pulsing mode is again initiated. The pulsing mode is initiated continually to test for the presence of an object carrying a bar code label, when not scanning.

Claims

1. Apparatus for reading symbols on an object for obtaining information with respect thereto which comprises means for reading said symbols in response to the reflection of a beam of light emanating therefrom, means for presenting a reflective area on a surface thereof on which area said beam is incident and rom which said beam is reflected unless intercepted by said object to present said symbol thereon in intercepting relationship with said beam, means for testing for the presence of said object including means for providing said beam in successive pulses of emanating light which are returned by said reflecting area when reflected by said reflective area, and means responsive to the ratio of a plurality of said successive pulses emanating light to a plurality of said successive returned pulses of light for operating said reading means.

2. The apparatus according to claim 1 further comprising a body containing said reading means, means for holding said body above said surface a sufficient distance to insert said object in blocking relationship with said beam.

3. The apparatus according to claim 2 wherein said holding means is a stand having a base, an upright support on said base including means for receiving said body in supported relationship thereon with said beam Projecting downwardly toward said base, said base having said surface with said reflective area located with respect to said upright support such that said beam is incident on said area when said body is disposed in said supported relationship on said support.

4. The apparatus according to claim 1 further comprising means for operating said reading means which includes means for changing said emanating beam from successive pulses of light to continuous light when said ratio of emanating to returned pulses becomes greater than a certain value.

5. The apparatus according to claim 4 wherein said reading means includes means for generating said emanating beam as pulses or continuous light, with said pulses being of lower intensity of illumination continuous light.

6. The apparatus according to claim 1 wherein said reading means includes means for generating said emanating beam and means for effectively scanning a path across said symbol with said emanating beam, said reading means having means conditioning said reading means to operate in a pulsing mode during which said means for providing said emanating beam in successive pulses is operative or in a scanning mode during which said means for effectively scanning said beam is operative, and means for operating said reading means initially in said pulsing mode and then when said ratio of emanating pulses to returned pulses exceeds a predetermined value, in said scanning mode.

7. The apparatus according to claim 6 wherein said reading means includes means responsive to light reflected from said symbol for decoding said symbol, and means responsive to the decoding of said symbol during said scan for terminating said scanning mode.

8. The apparatus according to claim 6 wherein said reading means includes means for translating said returned light into electrical signals, means for amplifying said signals, and means for detecting said signals to provide outputs corresponding to said returned light from said reflective area and when said object intercepts said emanating beams from said symbol, means responsive to said signals for varying the gain of said amplifying means for providing relatively high and relatively low gain conditions in response to reflected light from said object and from said reflective area respectively, and means for terminating said scanning mode in response to the presence of said low gain condition for a number of scans sufficient to indicate the removal of said object from intercepting relationship with said emanating beam.

9. The apparatus according to claim 6 wherein said symbol is a bar code having a plurality of side by side bars and spaces which is representative of information concerning said object, means operative during said scanning mode for detecting the number of bars per scan, and means for terminating said scanning mode responsive to a condition where the number of bars of the bar code per scan is less than eighteen for each of a number of successive scans sufficient to indicate the removal of said object from intercepting relationship with said code.

10. The apparatus according to claim 6 wherein said symbol is a bar code having a plurality of side by side-bars and spaces which is representative of information concerning said object, means operative during said scanning mode for detecting the number of bars per scan, and means for terminating said scanning mode responsive to a condition where the number of bars of the bar code per scan is less than eighteen for each of a number of successive scans sufficient to indicate the removal of said object from intercepting relationship with said code, and wherein said reading means includes means for translating said returned light into electrical signals, means for amplifying said signals, and means for detecting said signals to provide outputs corresponding to said returned light from said reflective area and when said object intercepts said emanating beam, means responsive to said signals for varying the gain of said amplifying means for providing relatively high and relatively low gain conditions in response to reflected light from said code and from said reflective area respectively, and means for terminating said scanning mode in response to the presence of said high gain condition for a number of scans sufficient to indicate the removal of said object from intercepting relationship with said emanating beam.

11. The apparatus according to claim 6 further comprising means for inhibiting entry into said scanning mode unless entry into the pulsing mode precedes entry into the scanning mode.

12. The apparatus according to claim 1 further comprising computer means for providing said testing means and ratio responsive means in accordance with an application program entered therein.

13. The method for detecting the presence of an object having a symbol representing information concerning the object in the path of light from a beam projected from a symbol reader unit which comprises the steps of pulsing the light beam, directing the pulsing light beam toward a reflector along a path into which is blocked by the object when reading of the symbol thereon is desired, and detecting with the reader when a first number of pulses in said succession directed towards said reflector exceeds a second number of pulses in said succession reflected from said reflector.

14. The method of reading symbols on an object when it is in a detection zone between a reflector and a symbol reading unit, which comprises the method of detecting said object using the method as set forth in claim 13, and initiating reading of said symbol when the ratio of said numbers exceeds a predetermined value.

15. The method according to claim 14 wherein said unit is a bar code scanner, said symbol is a bar code and said initiating step is carried out by initiating scanning of said code.

16. The method according to claim 15 further comprising the step of terminating scanning of said symbol when at least one of the steps in the group consisting of the following steps is carried out:

(a) successfully reading said symbol, (b) detecting when the step of scanning of said code occurs without the step of pulsing said beam immediately preceding said scanning step, (c) detecting of less than eighteen bars of the bar code per scan for a sufficient number of scans to indicate removal of said object from blocking relationship with said beam when said symbol is a bar code, and (d) measuring the intensity of said reflected beam as being indicative of light reflected from said reflector for a sufficient number of scans to indicate the removal of said object from blocking relationship with said beam.