Exciter rotor flow through cooling

• US 5,237,227 A
• Filed: 04/27/1992
• Issued: 08/17/1993
• Est. Priority Date: 04/27/1992
• Status: Expired due to Term

• Current Assignee: Sundstrand Corporation (Raytheon Technologies Corporation d/b/a RTX)
• Original Assignee: Sundstrand Corporation (Raytheon Technologies Corporation d/b/a RTX)
• Inventors: Huss, John B.
• Primary Examiner(s): Stephan, Steven L.
• Assistant Examiner(s): TSO, EDWARD H
• Application Number:
  US07/874,677
• Time in Patent Office: 477 Days
• Field of Search: 310/54, 310/59, 310/61, 310/62, 310/68 D, 310/68 R, 310/89, 310/112, 310/262, 310/43, 310/44, 310/165
• US Class Current: 310/54
• CPC Class Codes: H02K 11/042 Rectifiers associated with rotating parts, e.g. rotor cores or rotary shafts
• CPC Class Codes: H02K 19/38 Structural association of synchronous generators with exciting machines
• CPC Class Codes: H02K 9/197 in which the rotor or stator space is fluid-tight, e.g. to provide for different cooling media for rotor and stator

Abstract

An electrical power generating system (10) for generating alternating current in accordance with the invention includes a main generator (14) for generating the alternating current having a stator (22) and a rotor (24) and an excitor (12) for generating excitation current of the main generator having a stator (16) and a rotor (18) With the rotors being coaxial and driven by an input shaft (36); a cylindrical non-electrically conductive containment sleeve (70) mounted in surface contact with the coaxial rotors so that the rotors fit within the sleeve to provide support for the rotors against centrifugal acceleration and for containing coolant liquid inside the cylinder and an outside surface facing an inner cylindrical surface of the stator; and a coolant circuit (50) for circulating the coolant liquid to cool windings (30) of the main generator rotor and windings (42) of the excitor rotor, the coolant circuit including a first portion (52) through which flows the coolant liquid received from a coolant input (50) through the windings of the main generator rotor and a second portion (56) through which liquid coolant flows into contact with the windings of the excitor rotor with the containment sleeve preventing coolant from flowing radially outward into an air gap between the rotors and stators of the main generator and the excitor.

Claims

1. An electrical power generating system for generating alternating current comprising:

a main generator for generating the alternating current having a stator and a rotor and an exciter for generating excitation current for the main generator having a stator and a rotor with the rotors being coaxial and driven together by an input shaft;

a cylindrical non-electrically conductive containment sleeve mounted in surface contact with the coaxial rotors so that the rotors fit within the sleeve for providing support for the rotors against centrifugal acceleration and for containing coolant liquid inside the sleeve and having an outside surface facing an inner cylindrical surface of the stators; and

a coolant circuit for circulating the coolant liquid to cool windings of the main generator rotor and windings of the exciter rotor, the coolant circuit including a first portion through which flows the liquid coolant received from a coolant input through the windings of the main generator rotor and a second portion through which liquid coolant flows to immerse the windings of the exciter rotor with the containment sleeve preventing coolant from flowing radially outward into an air gap between the rotor and stator of the main generator and the exciter.

2. An electrical power generator in accordance with claim 1 further comprising:

a rectifier assembly for rectifying alternating current produced by the exciter with the rectified alternating current exciting the windings of the rotor of the main generator disposed axially between the coolant input and the main generator rotor with liquid coolant flowing from the coolant input through the rectifier assembly prior to flow to the first and second portions of the coolant circuit.

3. An electrical power generator in accordance with claim 1 further comprising:

an end cap connected to an end of the containment sleeve and extending radially inward into contact with an end piece which extends radially outward from the coolant input; and

a port within the end cap which extends through the end cap at a location radially inward from the containment sleeve for draining coolant liquid from the second portion of the coolant circuit in which windings of the exciter rotor are immersed into a sump.

4. An electrical power generator in accordance with claim 2 further comprising:

an end cap connected to an end of the containment sleeve and extending radially inward into contact with an end piece which extends radially outward from the coolant input; and

a port within the end cap which extends through the end cap at a location radially inward from the containment sleeve for draining coolant liquid from the second portion of the coolant circuit in which windings of the exciter rotor are immersed into a sump.

5. An electrical power generator in accordance with claim 3 wherein:

the end piece includes a shaft to which the rotors are attached to which the end cap is connected; and

the sleeve, end cap and the shaft define a chamber which is part of the second portion of the coolant circuit in which windings of the exciter rotor are immersed.

6. An electrical power generator in accordance with claim 4 wherein:

the end piece includes a shaft to which the rotors are attached to which the end cap is connected;

the sleeve and the shaft define a chamber which is part of the second portion of the coolant circuit in which windings of the exciter rotor are disposed; and

the rectifier assembly is disposed inside the shaft.

7. An electrical power generator in accordance with claim 6 further comprising:

a passage in the second portion of coolant circuit extending through the shaft to permit liquid coolant to flow radially outward from the rectifier assembly into the chamber defined by the sleeve, end cap and shaft.

8. An electrical power generator in accordance with claim 7 further comprising:

a rectifier housing containing the rectifier assembly with a channel cut in an outside wall of the housing which is part of the second portion of the coolant circuit which couples liquid coolant flowing through the rectifier assembly to the passage.

9. An electrical power generator in accordance with claim 1 wherein the nonconductive sleeve comprises:

a thermoset resin and graphite fiber.

10. An electrical power generator in accordance with claim 2 wherein the nonconductive sleeve comprises:

a thermoset resin and graphite fiber.

11. An electrical power generator in accordance with claim 3 wherein the nonconductive sleeve comprises:

a thermoset resin and graphite fiber.

12. An electrical power generator in accordance with claim 4 wherein the nonconductive sleeve comprises:

a thermoset resin and graphite fiber.

13. An electrical power generator in accordance with claim 5 wherein the nonconductive sleeve comprises:

a thermoset resin and graphite fiber.

14. An electrical power generator in accordance with claim 6 wherein the nonconductive sleeve comprises:

a thermoset resin and graphite fiber.

15. An electrical power generator in accordance with claim 7 wherein the nonconductive sleeve comprises:

a thermoset resin and graphite fiber.

16. An electrical power generator in accordance with claim 8 wherein the nonconductive sleeve comprises:

a thermoset resin and graphite fiber.