Multiple image scanning X-ray method and apparatus

• US 5,237,598 A
• Filed: 04/24/1992
• Issued: 08/17/1993
• Est. Priority Date: 04/24/1992
• Status: Expired due to Term

• Current Assignee: Richard D. Albert
• Original Assignee: Richard D. Albert
• Inventors: Albert, Richard D.
• Primary Examiner(s): Porta, David P.
• Assistant Examiner(s): WONG, DON KITSUN
• Application Number:
  US07/872,984
• Time in Patent Office: 480 Days
• Field of Search: 378/99, 378/62, 378/58, 378/193, 378/197, 378/196, 378/189, 378/198, 378/57, 378/55, 378/146
• US Class Current: 378/98.6
• CPC Class Codes: G01N 23/04 and forming images of the material
• CPC Class Codes: G01N 23/083 the radiation being X-rays
• CPC Class Codes: G01N 23/18 Investigating the presence of flaws defects or foreign matter
• CPC Class Codes: H04N 13/207 using a single 2D image sensor
• CPC Class Codes: H04N 13/254 in combination with electromagnetic radiation sources for illuminating objects
• CPC Class Codes: H04N 13/296 Synchronisation thereof; Control thereof
• CPC Class Codes: H04N 13/337 using polarisation multiplexing

Abstract

X-ray examination of objects, which may be very large objects such as aircraft, boat hulls or lengthy pipelines, is accomplished with an x-ray source having a moving x-ray origin point that is scanned in a raster pattern. At least one x-ray detector having a very small x-ray sensitive area is disposed behind or within the object and provides an output signal indicative of internal characteristics of an adjacent region of the object. The source and detector undergo relative travel at least in a lateral direction during the examination to provide a sequence of different x-ray views that may include views of successive regions of the object, views from different angles and stereo views. X-ray images are produced at one or more monitor screens by sweeping a point of light in a raster pattern corresponding to that of the x-ray source while modulating the intensity of the point of light in accordance with the output signal of the detector. An array of spaced apart detectors may be used to simplify examination of large objects or to speed examination of small objects.

Claims

1. In a non-tomographic x-ray scanning system for examining internal characteristics of an object which system includes x-ray source means for scanning a charged particle beam in a raster pattern on a target plate to produce x-rays successively at different areas of said plate, at least one x-ray detector for disposition at the opposite side of said object from said x-ray source, said x-ray detector having an x-ray sensitive area and means for producing an electrical output signal that is inactive of x-rays impinging on said sensitive area, said sensitive area being sufficiently small in relation to said raster pattern to cause said output signal to vary in accordance with variations of radiation transmissivity at different regions of said object as said charged particle beam is swept in said raster pattern, the improvement comprising:

traveling means for effecting lateral travel of at least one of said x-ray source and said x-ray detector relative to the other thereof in at least one direction during examination of said object which means enables obtaining of a series of different views of said object during said examination thereof by movement of said one of said x-ray detector and said source, and

means for generating a sequence of different x-ray views of said object at successive stages of said lateral travel by correlating variations of said output signals with the position of said charged particle beam in said raster pattern at the time that the variations occur.

2. The apparatus of claim 1 wherein said means for generating a sequence of different x-ray views includes at least one cathode ray tube monitor having a display screen which is impacted by an electron beam that is swept in a raster pattern, means for modulating said electron beam in accordance with said output signal of said detector, and means for synchronizing said raster patterns of said x-ray source means and said monitor.

3. The apparatus of claim 2 wherein said apparatus includes a plurality of said x-ray detectors disposed in spaced apart relationship and forming a detector array, said detectors being spaced apart sufficiently to enable imaging of different regions of said object by utilization of different ones of said detectors, and means for generating different sequences of said x-ray views from the output signals of different ones of said detectors during said lateral travel.

4. The apparatus of claim 3 wherein said means for generating different sequences of said x-ray views includes a plurality of said monitors adapted for displaying images of different regions of said object, each of said monitors being coupled to a different one of said detectors.

5. The apparatus of claim 3 further including switch means for selectively coupling said monitor to different ones of said detectors as said lateral travel of one of said x-ray source means and said array of detectors progresses.

6. The apparatus of claim 3 wherein said means for generating different sequences of said x-ray views includes a signal storage, means for transmitting detector output signals and raster pattern signals to said signal storage for storage therein, and means for selectively generating said different x-ray views from the stored signals.

7. The apparatus of claim 3 further including means for generating a first image at said display screen from the output signal of a first of said detectors and for generating a second image at said display screen from another of said detectors, and means for limiting visibility of said first image to one eye of an observer and for limiting visibility of said second image to the other eye of the observer whereby said observer perceives a three dimensional image of said object.

8. The apparatus of claim 1 wherein said traveling means enables travel of said one of said x-ray source means and said detector independently of movement of the other thereof in at least a second direction that is orthogonal to said one direction of said lateral travel.

9. The apparatus of claim 1 wherein said traveling means enables linear travel of said one of said x-ray source means and said detector independently of movement of the other thereof in each of three mutually orthogonal directions.

10. The apparatus of claim 9 wherein said traveling means enables selective tilting of said one of said x-ray source means and said detector about a first axis of rotation that is parallel to said one direction.

11. The apparatus of claim 10 wherein said traveling means further enables selective swiveling of said one of said x-ray source means and said detector about a second axis of rotation that is orthogonal to said first axis of rotation.

12. The apparatus of claim 1 wherein said traveling means includes a maneuverable vehicle having said x-ray source means carried thereon.

13. The apparatus of claim 12 wherein said vehicle includes means for selectively raising and lowering said x-ray source means.

14. The apparatus of claim 13 wherein said vehicle further includes means for selectively extending said x-ray source means outward from said vehicle and for selectively retracting said x-ray source means back towards said vehicle and means for selectively turning said x-ray source means about a horizontal axis of rotation and about a vertical axis of rotation.

15. The apparatus of claim 1 wherein said apparatus includes a plurality of said x-ray detectors which are disposed in at least one row thereof and wherein said traveling means travels said x-ray source means along said row of detectors to produce said series of different views of said object.

16. The apparatus of claim 1 wherein said traveling means jointly travels said detector and said object relative to said x-ray source means.

17. The apparatus of claim 1 wherein said traveling means also provides for rotary motion of said detector relative to said object about an axis of rotation that extends from the vicinity of said detector towards said object and said x-ray source means, said detector being at a location that is offset from said axis.

18. The apparatus of claim 17 wherein said apparatus includes a plurality of x-ray detectors, said plurality of detectors being disposed in an array which extends orthogonally relative to said axis of rotation.

19. The apparatus of claim 17 wherein said traveling means further provides for translation of said detector in each of two directions which are orthogonal to each other and orthogonal to said axis of rotation.

20. In an x-ray scanning system for examining internal characteristics of an object which system includes x-ray source means for scanning a charged particle beam in a raster pattern on a target plate to produce x-rays successively at different areas of said plate, at least one x-ray detector for disposition at the opposite side of said object from said x-ray source, said x-ray detector having an x-ray sensitive area and means for producing an electrical output signal that is inactive of x-rays impinging on said sensitive area, said sensitive area being sufficiently small in relation to said raster pattern to cause said output signal to vary in accordance with variations of radiation transmissivity at different regions of said object as said charged particle beam is swept in said raster pattern, the improvement comprising:

traveling means for effecting lateral travel of at least one of said x-ray source and said x-ray detector relative to the other thereof in at least one direction during examination of said object, and

means for generating a sequence of different x-ray views of said object at successive stages of said lateral travel by correlating variations of said output signals with the position of said charged particle beam in said raster pattern at the time that the variations occur, wherein said means for generating a sequence of different x-ray views includes at least one cathode ray tube monitor having a display screen which is impacted by an electron beam that is swept in a raster pattern, means for modulating said electron beam in accordance with said output signal of said detector, and means for synchronizing said raster patterns of said x-ray source means and said monitor,

wherein said apparatus includes a plurality of said x-ray detectors disposed in spaced apart relationship and forming a detector array and means for generating different sequences of said x-ray views from the output signals of different ones of said detectors suring said lateral travel,

further including means for generating a first image at said display screen from the output signal of a first of said detectors and for generating a second image at said display screen from another of said detectors, and means for limiting visibility of said first image to one eye of an observer and for limiting visibility of said second image to the other eye of the observer whereby said observer perceives a three dimensional image of said object, and

wherein said detectors are arranged in spaced apart pairs which provides the output signals for generating said first and second images, the numbers of each pair being spaced apart a distance that is smaller than the spacing of successive pairs from each other.

21. In an x-ray scanning system for examining internal characteristics of an object which system includes x-ray source means for scanning a charged particle beam in a raster pattern on a target plate to produce x-rays successively at different areas of said plate, at least one x-ray detector for disposition at the opposite side of said object from said x-ray source, said x-ray detector having an x-ray sensitive area and means for producing an electrical output signal that is indicative of x-rays impinging on said sensitive area, said sensitive area being sufficiently small in relation to said raster pattern to cause said output signal to vary in accordance with variations of radiation transmissivity at different regions of said object as said charged particle beam is swept in said raster pattern, the improvement comprising:

traveling means for effecting lateral travel of at least one of said x-ray source and said x-ray detector relative to the other thereof in at least one direction during examination of said object, and

means for generating a sequence of different x-ray views of said object at successive stages of said lateral travel by correlating variations of said output signals with the position of said charged particle beam in said raster pattern at the time that the variations occur,

wherein said x-ray source means includes a plurality of vacuum tubes each having a face defined by a separate one of said target plates, said faces of said vacuum tubes being positioned to jointly provide a continuous x-ray origin area which is of greater extent in a direction normal to the direction of said lateral travel than the raster patterns at a single one of said target plates.

22. The apparatus of claim 21 wherein said target plates of said plurality of vacuum tubes are co-planar and wherein the raster patterns at said target plates are rectangular and wherein an edge of the raster pattern at each target plate is in alignment with an edge of the raster pattern at an adjacent one of said target plates.

23. In an x-ray scanning system for examining internal characteristics of an object which system includes x-ray source means for scanning a charged particle beam in a raster pattern on a target plate to produce x-rays successively at different areas of said plate, at least one x-ray detector for disposition at the opposite side of said object from said x-ray source, said x-ray detector having an x-ray sensitive area and means for producing an electrical output signal that is indicative of x-rays impinging on said sensitive area, said sensitive area being sufficiently small in relation to said raster pattern to cause said output signal to vary in accordance with variations of radiation transmissivity at different regions of said object as said charged particle beam is swept in said raster pattern, the improvement comprising:

traveling means for effecting lateral travel of at least one of said x-ray source and said x-ray detector relative to the other thereof in at least one direction during examination of said object, and

means for generating a sequence of different x-ray views of said object at successive stages of said lateral travel by correlating variations of said output signals with the position of said charged particle beam in said raster pattern at the time that the variations occur,

wherein said traveling means enables translation of said detector in each of three mutually orthogonal directions and also enables turning of said detector about an axis of rotation that extends in parallel relationship with said target plate of said x-ray source means.

24. The apparatus of claim 23 further including a cabinet having walls formed at least in part of x-ray absorbent shielding material, said detector and said x-ray source means being disposed in said cabinet, further including means for supporting said object within said cabinet at a location that is between said detector and said x-ray source means.

25. In a method for examining internal characteristics of an object which system includes the steps of generating x-rays at an x-ray origin point, moving said origin point in a raster pattern to define a raster area, locating said object in the path of x-rays that are emitted from said raster area, detecting said x-rays at least at one detection point and producing an electrical output signal in response to the detected x-rays that is indicative of variations of x-ray transmissivity within the scanned region of said object, the improvement comprising:

traveling at least one of said raster area and said detection point laterally relative to the other thereof during the examination of said object to generate output signals for producing a series of different views of said object, and

using the output signals that originate at successive locations along the path of travel of said one of said raster area and said detection point to generate a sequence of different non-topographic x-ray views of said object.

26. The method of claim 25 wherein said object has at least one curved or angled surface including the further steps of successively detecting said x-rays at a plurality of spaced apart detection points during said lateral travel, said detection points being maintained in fixed spacial relationship to each other during said travel, and tilting and swiveling said one of said raster area and said plurality of detection points during said lateral travel about orthogonal axes of rotation and translating said one of said raster area and said plurality of detection points in three orthogonal directions in order to maintain said raster area in facing relationship with at least one of said detection points.

27. The method of claim 25 wherein said object is an aircraft having a fuselage and wherein said x-rays are detected at a plurality of detection points situated within said fuselage at spaced apart intervals therealong, including the further steps of situating said raster area outside of said fuselage and traveling said raster area along said fuselage and upward and downward relative to said fuselage and reorienting said raster area to direct said x-rays to different ones of said detection points and different locations along said fuselage.

28. The method of claim 27 including the further steps of generating said x-rays on board a powered mobile vehicle and utilizing said vehicle to travel said raster area along said fuselage.

29. The method of claim 25 including the further step of jointly turning said x-ray detection point about an axis of rotation that extends toward said object and which is different from said detection point whereby said x-ray views include views of the same regions of said object taken at different angles.

30. In a method for examining internal characteristics of an object which includes the steps of generating x-rays at an x-ray origin point, moving said origin point in a raster pattern to define a raster area, locating said object in the path of x-rays that are emitted from said raster area, detecting said x-rays at least at one detection point and producing an electrical output signal in response to the detected x-rays that is indicative of variations of x-ray transmissivity within the scanned region of said object, the improvement comprising:

traveling at least one of said raster area and said detection point laterally relative to the other during the examination of said object, and

using the output signals that originate at successive locations along the path of travel of said one of said raster area and said detection point to generate a sequence of different x-ray views of said object,

wherein said x-ray detection point is traveled along a circular path about an axis of rotation that is substantially parallel to said raster area and which intersects said object.

31. The method of claim 30 wherein said x-rays are detected at a plurality of detection points which are spaced apart in a coplanar array that is parallel to said axis of rotation, including the further step of turning said array of detection points about another orthogonal axis of rotation as said detection point is traveled along said circular path.