Automatic shutoff valve

• US 5,240,022 A
• Filed: 10/03/1991
• Issued: 08/31/1993
• Est. Priority Date: 10/03/1991
• Status: Expired due to Fees

• Current Assignee: Franklin, Robert C.
• Original Assignee: Franklin, Robert C.
• Inventors: Franklin, Robert C.
• Primary Examiner(s): Nilson, Robert G.
• Application Number:
  US07/771,452
• Time in Patent Office: 698 Days
• Field of Search: 137/1, 137/78.1, 137/312, 137/551, 340/605, 340/636
• US Class Current: 137/1
• CPC Class Codes: F16K 5/0647 Spindles or actuating means
• CPC Class Codes: F16K 5/20 for plugs with spherical surfaces
• CPC Class Codes: Y10T 137/0318 Processes
• CPC Class Codes: Y10T 137/1842 Ambient condition change responsive
• CPC Class Codes: Y10T 137/5762 With leakage or drip collecting
• CPC Class Codes: Y10T 137/8158 With indicator, register, recorder, alarm or inspection means

Abstract

An automatic shutoff valve system for installation for instance in the water supply line to a hot water heater includes a sensor to detect leakage electrically by sensing moisture, and then shutting off the supply line in response. The valve mechanism includes a spring loaded ball valve normally latched in the open position which is unlatched and hence closes by the contraction of a BioMetal™ wire which activates a torsion spring to rotate the ball valve. The valve is controlled by a microprocessor which includes self test features, and the valve system may operate for a year or more on battery power.

Claims

1. A method of operating a battery powered leak prevention valve actuated by a trip circuit and having a moisture sensor and a switch for detecting that the valve is closed, comprising the steps of:

testing the battery for a low voltage condition and providing an indication of the low voltage condition;

testing the moisture sensor periodically by switching a predetermined resistance across two sensing conductors of the moisture sensor, and providing an indication of an absence of a detected current between terminals of the conductors;

testing the trip circuit by sensing a predetermined voltage present at a particular terminal of the trip circuit, and if the predetermined voltage is not sensed, providing an indication;

performing a leak detection test by sensing a predetermined current between the terminals of the moisture sensor for at least a predetermined period of time;

providing an alarm if the predetermined current is sensed; and

if a leak is detected, testing that the valve is in a closed position, by detecting a position of the switch, and if the valve is not closed, activating the trip circuit to close the valve.

2. The method of claim 1, further comprising the step of providing the alarm in response to operation of an alarm delay switch.

3. The method of claim 1, further comprising the step of providing a second trip circuit and a second valve.

4. The method of claim 1, further comprising the step of providing a second moisture sensor.

5. The method of claim 1, further comprising the step of communicating data from the moisture sensor to the valve by an AC power line.

6. The method of claim 1 wherein the step of performing a leak detection test comprises the steps of applying a voltage to the terminals of the conductors and causing a current to flow through the entire length of both the sensing conductors.

7. An automatic shutoff valve comprising:

a latch operated valve having an open position and a closed position;

a sensor for detecting an electrical current level between two terminals thereof;

a switch for detecting that the latch of the valve is in a position wherein the valve is closed;

a control circuit for applying a voltage between the two terminals of the sensor at predetermined intervals and operating the valve in response to a particular detected electrical current level;

a battery for powering the control circuit;

wherein at a second predetermined interval the control circuit tests the sensor by switching an electrical resistance between the two terminals of the sensor and measures the resulting electrical current level, and provides an indication if the resulting electrical level current is other than a predetermined value, and wherein after the valve has been operated by the control circuit to close the valve, the control circuit determines that the valve is in the closed position by determining a condition of the switch, and if the switch does not detect that the valve is in the closed position, providing an indication thereof.

8. The device of claim 7, wherein the control circuit also controls operation of a second valve.

9. The device of claim 7, further comprising an alarm actuated by the control circuit when the valve is operated by the control circuit, and further comprising a user switch for delaying activation of the alarm by a predetermined time for each activation of the user switch.

10. The device of claim 7, further comprising a second sensor connected to the control circuit, the second sensor being electrically connected in parallel to the first sensor.

11. The device of claim 7, wherein the sensor is a remote unit communicating with the control circuit by an AC power line.

12. The device of claim 7, wherein the control circuit only operates the valve when the particular detected current level is present for a predetermined period of time.

13. The device of claim 7, wherein the sensor comprises:

a first conductor and a second conductor, a first end of the first and second conductors each connected respectively to one of the terminals; and

a switch connected between the second ends of both the first and second conductor.

14. The device of claim 13, wherein both the first conductor and the second conductor each include a series connected jumper disposed between the first end and the second end of the conductor.