Dual mode laser smoke evacuation system with sequential filter monitor and vacuum compensation

• US 5,242,474 A
• Filed: 11/10/1992
• Issued: 09/07/1993
• Est. Priority Date: 11/01/1991
• Status: Expired due to Fees

• Current Assignee: Sorenson Laboratories, Inc.
• Original Assignee: Sorenson Laboratories, Inc.
• Inventors: Herbst, Royce, Sorenson, James L.
• Primary Examiner(s): Nozick, Bernard
• Application Number:
  US07/974,378
• Time in Patent Office: 301 Days
• Field of Search: 55/210, 55/213, 55/274, 55/387, 55/467, 417/42, 417/43, 96/113
• US Class Current: 96/397
• CPC Class Codes: A61B 18/00 Surgical instruments, devices or methods for transferring non-mechanical forms of energy to or from the body eye surgery A61F9/007; ear surgery A61F11/00
• CPC Class Codes: A61B 2218/008 for smoke evacuation
• CPC Class Codes: B01D 2273/28 Making use of vacuum or underpressure
• CPC Class Codes: B01D 46/0086 Filter condition indicators
• CPC Class Codes: B01D 46/46 automatic
• CPC Class Codes: B08B 15/04 from a small area, e.g. a tool removing chips B23Q11/0042

Abstract

A surgical laser smoke evacuation system includes a sensor positioned at the surgical site to determine the need for evacuation. A vacuum pump draws smoke from the site through a system of conduits, including an in line filter. The filter tends to become clogged over time. A sensor determines changes in the pressure drop across the filter, and is connected to a control mechanism which adjusts the speed of the vacuum pump to maintain an approximately constant flow across the filter.

Claims

1. A smoke evacuation system for removing surgically produced smoke, comprising:

a support frame;

a variable speed electric motor mounted on said frame;

a vacuum pump having an inlet and an outlet mounted on said frame;

means coupling said motor to said pump to drive said pump in response to operation of said motor;

a filter to remove harmful components from surgically produced smoke, said filter having an inlet thereto and an outlet therefrom;

first duct means having one end connected to the outlet of said filter and another end connected to said inlet of said vacuum pump;

second duct means having one end connected to the inlet of said filter and a movable other end to be positioned in an area where smoke is surgically produced; and

means for controlling the speed of said variable speed motor in accordance with the amount of smoke present at said movable other end of said second duct means.

2. A smoke evacuation system as in claim 1, further including manually set speed control means carried by the support frame and connected to said motor to control the speed of operation of said motor according to settings of said speed control means.

3. A smoke evacuation system as in claim 2, further including:

pressure sensing means connected to the inlet of said vacuum pump and generating a signal indicative of the pressure at said inlet; and

circuit means connecting said signal generated by said pressure sensing means to said variable speed motor and to vary the speed of said motor to maintain a substantially constant pressure as initially sensed by said pressure sensor upon actuation of said motor to a speed set by the speed control means.

4. A smoke evacuation system as in claim 2, further including sensor means for detecting the presence of smoke in said area, operably associated with said smoke responsive means.

5. A smoke evacuation system as in claim 2, further including selector switch means to selectively disconnect either the means for controlling the speed of said variable speed motor in accordance with the amount of smoke or the speed control means from control of the said variable speed motor.

6. A smoke evacuation system as in claim 5, further including:

air flow detector means positioned in the path of air flow through said filter and said vacuum pump, said air flow detector operating a signal corresponding to the speed of air flow between said filter and said vacuum pump; and

circuit means connecting said signal generated by said air flow detector to said variable speed motor to change the speed of said motor as required to change the speed of said pump to maintain the air flow detected by said air flow detector as established by said speed control means upon initial setting of said speed control means.

7. A smoke evacuation system as in claim 6, further including:

pressure sensing means connected to the inlet of said vacuum pump and generating a signal indicative of the pressure at said inlet; and

circuit means connecting said signal generated by said pressure sensing means to said variable speed motor and to vary the speed of said motor to maintain a substantially constant pressure as initially sensed by said pressure sensing means upon actuation of said motor to a speed set by the speed control means.

8. A smoke evacuation system as in claim 7, further including:

a front panel carried by the support frame; and

indicator means carried by said front panel, said indicator means indicating a filter status display means.

9. A smoke evacuation system as in claim 8, further including circuit means connecting said air flow detector means and said filter display means, whereby air flow detected by said flow detector means is displayed on said filter status display means as an indication of air flow through said filter.

10. A smoke evacuation system as in claim 9, further including circuit means connecting said pressure sensing means and said filter display means, whereby pressure detected by said pressure sensing means is displayed on said filter status display means as an indication of air flow through said filter.

11. A smoke evacuation system as in claim 8, wherein the indicator means carried by the front panel further includes means to indicate the on/off status of the variable speed motor.

12. A smoke evacuation system as in claim 11, wherein the indicator means carried by the front panel further includes means to indicate mode selection of the motor to an internal mode, wherein speed of said motor is controlled by a setting of said manually set speed control means or an external mode, wherein speed of said motor is controlled by said smoke responsive means.

13. A smoke evacuation system as in claim 12, wherein the indicator means carried by the front panel further includes means to indicate selected motor speed when the mode selection indicator indicates said motor to be in an internal mode.

14. A smoke evacuation system as in claim 5, further including means to default the speed control means to a setting for lowest motor speed upon initial actuation of said motor.

15. A smoke evacuation system as in claim 2, further including:

air flow detector means positioned in the path of air flow from said filter through said vacuum pump, said air flow detector generating a signal corresponding to the speed of air flow between said filter and said vacuum pump; and

circuit means connecting said signal generated by said air flow detector to said variable speed motor to change the speed of said motor as required to change the speed of said pump to maintain the air flow detected by said air flow detector as established by said speed control means upon initial setting of said speed control means.

16. A smoke evacuation system as in claim 15, further including:

a front panel carried by the support frame; and

indicator means carried by said front panel, said indicator means indicating a filter status display means.

17. A smoke evacuation system as in claim 16, further including circuit means connecting said air flow detector means and said filter display means, whereby air flow detected by said flow detector means is displayed on said filter status display means as an indication of air flow through said filter.

18. A smoke evacuation system as in claim 16, further including circuit means connecting said pressure sensing means and said filter display means, whereby pressure detected by said pressure sensing means is displayed on said filter status display means as an indication of air flow through said filter.

19. A smoke evacuation system as in claim 18, further including circuit means connecting said air flow detector means and said filter display means, whereby air flow detected by said flow detector means is displayed on said filter status display means as an indication of air flow through said filter.

20. A smoke evacuation system as in claim 19, wherein the indicator means carried by the front panel further includes means to indicate the on/off status of the variable speed motor.

21. A smoke evacuation system as in claim 20, wherein the indicator means carried by the front panel further includes means to indicate mode selection of the motor to an internal mode, wherein speed of said motor is controlled by a setting of said manually set speed control means or an external mode, wherein the speed of said motor is controlled by said smoke responsive means.

22. A smoke evacuation system as in claim 21, wherein the indicator means carried by the front panel further includes means to indicate selected motor speed when the mode selection indicator indicates said motor to be in an internal mode.

23. A smoke evacuation system as in claim 22, wherein the indicator means carried by the front panel further includes an error indicator to indicate failure of said smoke responsive means.

24. A smoke evacuation system as in claim 19, wherein the indicator means carried by the front panel further includes means to indicate mode selection of the motor to an internal mode, wherein speed of said motor is controlled by a setting of said manually set speed control means or an external mode, wherein the speed of said motor is controlled by said smoke responsive means.

25. A smoke evacuation system as in claim 19, wherein the indicator means carried by the front panel further includes means to indicate selected motor speed when the mode selection indicator indicates said motor to be in an internal mode.

26. A smoke evacuation system as in claim 19, wherein the indicator means carried by the front panel further includes an error indicator to indicate failure of the smoke responsive means for controlling the speed of said variable speed motor in accordance with the amount of smoke detected by said sensor means.