Control system

• US 5,245,257 A
• Filed: 07/29/1991
• Issued: 09/14/1993
• Est. Priority Date: 07/30/1990
• Status: Expired due to Term

• Current Assignee: Hitachi, Ltd.
• Original Assignee: Hitachi, Ltd.
• Inventors: Tobise, Masahiro
• Primary Examiner(s): Ro, Bentsu
• Application Number:
  US07/736,783
• Time in Patent Office: 778 Days
• Field of Search: 318/569, 318/600, 318/609, 318/610, 318/255, 364/468, 364/469, 364/470, 139/291 R, 139/327, 242/DIG. 1, 388/907.5
• US Class Current: 318/255
• CPC Class Codes: B21B 37/52 by drive motor control
• CPC Class Codes: B21B 37/54 including coiler drive control, e.g. reversing mills
• CPC Class Codes: B65H 23/1806 in reel-to-reel type web winding and unwinding mechanism, e.g. mechanism acting on web-roll spindle
• CPC Class Codes: H02P 5/46 for speed regulation of two or more dynamo-electric motors in relation to one another

Abstract

A plant controller calculates the updated value of a control parameter for a motor controller for controlling motors for driving process machines in accordance with the change in the operational condition of a process plant so as to transmit it to the motor controller. The motor controller updates the set value of the control parameter relating to the control characteristics of the motor in accordance with the supplied updated value of the control parameter. The plant controller transmits the updated value of the control parameter to the motor controller in such a manner that the parameter code denoting the type of the control parameter and the updated value are allocated to predetermined bits of one word. The motor controller separates the received parameter code and the updated value from each other to change the setting of the control parameter, which corresponds to the parameter code, in accordance with the updated value.

Claims

1. A motor control system comprising:

a motor controller for controlling a motor for driving a process machine; and

a plant controller for controlling said motor controller, wherein

said plant controller includes control command generating means for generating a command for controlling said motor in accordance with a operational condition of a process plant, transmission means for transmitting data including said control command to said motor controller via a transmission passage, control parameter calculating means for calculating an updated value of a control parameter for said motor controller in accordance with a change in said operational condition of said process plant and parameter updating command means for transmitting said updated value of said control parameter to said motor controller via said transmission means, and

said motor controller includes receiving means for receiving said data supplied from said plant controller via said transmission passage, control means having controlling characteristics defined by a set value of at least one control parameter and acting to control said motor in accordance with said received control command and parameter updating means for updating said set value of said control parameter in accordance with said updated value of said control parameter.

2. A motor control system according to claim 1, wherein said control parameter includes at least one of a control gain including at least one of a proportional gain and an integration gain of the motor control system, a current value limit for said motor and a set inertia moment for a motor kinetic system.

3. A motor control system according to claim 1, wherein said parameter updating command means calculates a timing at which said change in said operational condition affects said process machine so as to transmit said updated value of said control parameter at said calculated timing.

4. A motor control system comprising:

a plurality of motor controllers for respectively controlling a plurality of motors for respectively driving a plurality of process machines; and

a plant controller for collectively controlling said plurality of motor controllers, wherein

said plant controller includes a plurality of control command generating means for generating commands for controlling said motors in accordance with an operational condition of a process plant, transmission means for transmitting data including said control commands to said motor controllers via transmission passages, control parameter calculating means for calculating an updated value of a control parameter for at least one of said motor controllers in accordance with a change in said operational condition of said process plant and parameter updating command means for transmitting said updated value of said control parameter to the corresponding motor controller via said transmission means, and

each of said motor controllers includes receiving means for receiving said data supplied from said plant controller via said transmission passages, control means having controlling characteristics defined by a set value of at least one control parameter and acting to control said motors in accordance with said control commands received by said receiving means and parameter updating means for updating said set value of said control parameter in accordance with said updated value of said control parameter.

5. A motor control system according to claim 4, wherein said parameter updating command means calculates a timing at which said change in said operational condition affects said process machines so as to transmit said updated value of said control parameter at said calculated timing.

6. A motor control system comprising:

a plurality of motor controllers for respectively controlling a plurality of motors for respectively driving a plurality of process machines which constitute a rolling mill plant having at least one of a rolling line and a line for annealing a rolled material; and

a plant controller for collectively controlling said plurality of motor controllers, wherein

said plant controller includes a plurality of control command generating means for generating commands for controlling said motors in accordance with an operational condition of said rolling mill plant, transmission means for transmitting data including said control commands to said motor controllers via transmission passages, control parameter calculating means for calculating an updated value of a control parameter for at least one of the type, the thickness, and the weight of said rolled material, and parameter updating command means for transmitting said updated value of said control parameter to the corresponding motor controller via said transmission means, and

each of said motor controllers includes receiving means for receiving said data supplied from said plant controller via said transmission passages, control means having controlling characteristics defined by a set value of at least one control parameter and acting to control said motors in accordance with said control commands received by said receiving means and parameter updating means for updating said set value of said control parameter in accordance with said updated value of said control parameter.

7. A motor control system according to claim 6, wherein said parameter updating command means calculate a timing at which said change in said operational condition affects said process machines so as to transmit said updated value of said control parameter at said calculated timing.

8. A motor control system according to claim 6, wherein said process machines include a plurality of helper rolls for said line for annealing said rolled material and said control parameter for said motor controller for each of said helper rolls is a control gain capable of absorbing a change in the inertia moment of a motor kinetic system due to the change in the at least one of the type, the thickness, and the weight of said rolled material.

9. A motor control system according to claim 6, wherein said process machines include a deflector roll for said rolling line and said control parameter for said motor controller for said deflector roll includes upper and lower limits of an electric current to be supplied to said motor.

10. A motor control system comprising:

a plurality of motor controllers for respectively controlling a plurality of motors for respectively driving a plurality of process machines; and

a plant controller for collectively controlling said plurality of motor controllers, wherein

said plant controller includes a plurality of control command generating means for generating commands for controlling said motors in accordance with an operational condition of a process plant, transmission means for transmitting data including said control commands to said motor controllers via transmission passages, control parameter calculating means for calculating an updated value of a control parameter for at least one of said motor controllers in accordance with a change in said operational condition of said process plant and parameter updating command means for transmitting said updated value of said control parameter to the corresponding motor controller via said transmission means,

said transmission means serial-transmits said data in accordance with a predetermined transmission format,

said parameter updating command means transmits the updated value of said control parameter and a parameter code denoting the type of said control parameter to said transmitting means while allocating them to predetermined bits in one word of said transmission format,

each of said motor controllers includes receiving means for receiving said data supplied from said plant controller via said transmission passages, control means having controlling characteristics defined by a set value of at least one control parameter and acting to control said motors in accordance with said control commands received by said receiving means and control parameter updating means for updating said set value of said control parameter in accordance with said updated value of said control parameter,

said receiving means transmits said parameter code and said updated value to said control parameter updating means after dividing them in accordance with said transmission format, and

said control parameter updating means updates the set value of said control parameter which corresponds to said parameter code in accordance with said updated value.

11. A motor control system according to claim 10, wherein said control parameter includes at least one of a control gain including at least one of a proportional gain and an integration gain of the motor control system, a current value limit for said motor and a set inertia moment for a motor kinetic system.

12. A motor control system according to claim 11, wherein, when a plurality of control parameters are to be updated, said control parameter updating means one by one stores them in said transmission format in every transmission period of said transmission means.

13. A motor control system comprising:

a plurality of motor controllers for respectively controlling a plurality of motors for respectively driving a plurality of process machines which constitute a rolling mill plant having at least one of a rolling line and a line for annealing a rolled material; and

a plant controller for collectively controlling said plurality of motor controllers, wherein

said plant controller includes a plurality of control command generating means for respectively generating commands for controlling said motors in accordance with an operational condition of said rolling mill plant, transmission means for transmitting data including said control commands to said motor controllers via transmission passages, control parameter calculating means for calculating an updated value of a control parameter for at least one of said motor controllers in accordance with a change in said operational condition which is a change in at least one of the type, the thickness, and the weight of said rolled material, and parameter updating command means for transmitting said updated value of said control parameter to the corresponding motor controller via said transmission means,

said transmission means serial-transmits said data in accordance with a predetermined transmission format,

said parameter updating command means transmits the updated value of said control parameter and a parameter code denoting the type of said control parameter to said transmission means while allocating them to predetermined bits in one word of said transmission format,

each of said motor controllers includes receiving means for receiving said data supplied from said plant controller via said transmission passages, control means having controlling characteristics defined by a set value of at least one control parameter and acting to control said motors in accordance with said control commands received by said receiving means and control parameter updating means for updating said set value of said control parameter in accordance with said updated value of said control parameter,

said receiving means transmits said parameter code and said updated value to said control parameter updating means after dividing them in accordance with said transmission format, and

said control parameter updating means updates the set value of said control parameter which corresponds to said parameter code in accordance with said updated value.

14. A motor control system according to claim 13, wherein said control parameter includes at least one of a control gain including at lest one of a proportional gain and an integration gain of the motor control system, a current value limit for said motor and a set inertia moment for a motor kinetic system.

15. A motor control system according to claim 13, wherein, when a plurality of control parameters are to be updated, said control parameter updating means one by one stores them in said transmission format in every transmission period of said transmission means.

16. A motor control system according to claim 13, wherein said process machines include a plurality of helper rolls for said line for annealing said rolled material and said control parameter for said motor controller for each of said helper rolls is a control gain capable of absorbing a change in the inertia moment of a motor kinetic system due to the change in the at least one of the type, the thickness, and the weight of said rolled material.

17. A motor control system according to claim 16, wherein said parameter updating command means calculates a timing at which said change in said operational condition affects said process machines so as to transmit said updated value of said control parameter at said calculated timing.

18. A motor control system according to claim 13, wherein said process machines include a deflector roll for said rolling line and said control parameter for said motor controller for said deflector roll includes upper and lower limits of an electric current to be supplied to said motor.

19. A motor control system according to claim 18, wherein said parameter updating command means calculates a timing at which said change in said operational condition affects said process machines so as to transmit said updated value of said control parameter at said calculated timing.

20. A motor control system according to claim 19, wherein said control parameter includes a proportional gain capable of absorbing a change in the inertia moment of a motor kinetic system due to the change in the at least one of the type, the thickness, and the weight of said rolled material.

21. A motor control system comprising:

a plurality of motor controllers for respectively controlling a plurality of motors for respectively driving a plurality of helper rolls which constitute a plant for annealing a rolled material; and

a plant controller for collectively controlling said plurality of motor controllers, wherein

said plant controller includes a plurality of control command generating means for respectively generating control commands, which include a speed command and an electric command for each of said motors, in accordance with an operational condition of said annealing plant, transmission means for transmitting data including each of said control commands to each of said motor controllers via transmission passages, control parameter calculating means for calculating an updated value of a control parameter for at least one of said motor controllers in accordance with a change in said operational condition of said annealing plant and parameter updating command means for transmitting said updated value of said control parameter to the corresponding motor controller via said transmission means,

said transmission means serial-transmits said data in accordance with a predetermined transmission format,

said parameter updating command means transmits the updated value of said control parameter and a parameter code denoting the type of said control parameter to said transmission means while allocating them to predetermined bits in one word of said transmission format,

each of said motor controllers includes receiving means for receiving said data supplied from said plant controller via said transmission passages, control means having at least one of speed controlling characteristics and current controlling characteristics defined by a set value of at least one control parameter and acting to control said motors in accordance with said control commands received by said receiving means and control parameter updating means for updating said set value of said control parameter in accordance with said updated value of said control parameter,

said receiving means transmits said parameter code and said updated value to said control parameter updating means after dividing them in accordance with said transmission format, and

said control parameter updating means has a collation table between said parameter codes and the types of said control parameters, and updates the set value of said control parameter which corresponds to said parameter code in accordance with said updated value supplied while collating to said collation table.

22. A motor control system according to claim 21, wherein, when a plurality of control parameters are to be updated, said control parameters updating means one by one stores them in said transmission format in every transmission period of said transmission means.

23. A motor control system according to claim 21, wherein said control parameter includes at lest one of a control gain including at least one of a proportional gain and an integration gain of the motor control system, a current value limit for said motor and a set inertia moment for a motor kinetic system.

24. A motor control system according to claim 21, wherein said parameter updating command means calculates a timing at which said change in said operational condition affects said helper roll so as to transmit said updated value of said control parameter at said calculated timing.