Power delivery circuit with current detection

• US 5,245,523 A
• Filed: 08/14/1991
• Issued: 09/14/1993
• Est. Priority Date: 05/09/1989
• Status: Expired due to Term

• Current Assignee: Lear Automotive Dearborn, Incorporated (Lear Corporation)
• Original Assignee: United Technologies Automotive, Inc. (Lear Corporation)
• Inventors: Juzswik, David L.
• Primary Examiner(s): BEHA JR, WILLIAM
• Application Number:
  US07/746,144
• Time in Patent Office: 762 Days
• Field of Search: 323/284, 323/315, 323/316, 323/277, 323/351, 361/24, 361/31, 361/93, 361/102, 318/599, 318/434, 363/56, 363/63
• US Class Current: 363/56.03
• CPC Class Codes: H02H 7/0838 with H-bridge circuit
• CPC Class Codes: H02P 29/027 the fault being an over-current
• CPC Class Codes: H02P 7/04 by means of a H-bridge circuit
• CPC Class Codes: H03K 17/0822 in field-effect transistor switches

Abstract

A power delivery circuit for supplying load current to a load includes a current switch connected on the high potential side of a load. In order to detect a current condition, such as an over-current condition in the load, a current sensing and detection circuit preferably cooperates with the current switch wherein such switch comprises a multicellular device with a plurality of terminals. Such terminals include a first main current terminal connected to a source of high potential, a second main current terminal connecting a majority of device cells to the load, a first auxiliary terminal connected at one end to a minority of device cells so as to provide a current generally proportional to the main device current, and a second auxiliary terminal connected at one end to a majority of device cells. The current detection circuit preferably comprises one branch connected between the first auxiliary terminal and ground and including, in serial circuit, a current-to-voltage converting resistor providing a voltage at one end approximately proportional to the main device current and a bias signal-controlled transimpedance device, and another branch connected between the second auxiliary terminal and ground and providing a bias signal for the transimpedance device in the first branch.

Claims

1. A current detection circuit in combination with a current controlling device in a power delivery circuit for supplying load current to a load, the current controlling device being multicellular, with a major current-carrying cellular portion and a minor current-carrying cellular portion, a first main current terminal for connection to a source of power, a gate terminal for receiving a control signal, a second main current terminal connecting the major current-carrying cellular portion, a first auxiliary terminal connected at one end to the minor current-carrying cellular portion so as to provide a current generally proportional to the main device current, and a second auxiliary terminal connected at one end to the major current-carrying cellular portion, and wherein the current detection circuit comprises:

first and second branches each for connection at one end to a respective one of said first and said second auxiliary terminals and having means for connection in common at the other end to a reference potential in the power delivery circuit;

said first branch including a first series-connected semiconductor device;

said first branch including a second series-connected semiconductor device;

said first semiconductor device operating in a transimpedance mode and being controlled by a bias signal;

said second semiconductor device being cross-connected with said first semiconductor device to provide the respective said bias signal thereto;

a first node providing a signal approximately proportional to the main device current; and

wherein said second semiconductor is connected in said second branch in a manner providing a bias signal for controlling said first semiconductor so as to result in said signal at said node being proportional to the main device current within a relatively small tolerance range across a relatively broad operating range.

2. The combination of claim 1 wherein said power delivery circuit is connectable to a power supply having a predetermined nominal voltage;

said relatively small tolerance range is within about ±

3% of the actual main device current; and

said relatively broad operating range includes variations in the supply voltage of at least ±

25% of said nominal supply voltage, variations between 100 and 500 in the gains (β

) of said first and second semiconductors and variations in temperature of ±

60°

C. from an ambient of about 25°

C.

3. The combination of claim 2 wherein said first and second semiconductors are first and second bipolar transistors respectively and being cross-connected by having their bases connected in common.

4. The combination of claim 3 wherein said first and said second bipolar transistors are PNP transistors.

5. The combination of claim 3 wherein said first and said second bipolar transistors are formed of matched silicon.

6. The combination of claim 3 wherein the base and the collector of said second bipolar transistor are shorted to one another.

7. The combination of claim 6 wherein said second branch further includes impedance means connected in series circuit with said second semiconductor.

8. The combination of claim 1 further comprising current turn-off means for turning off the current controlling device via the gate terminal when the current detection circuit detects load current in excess of a predetermined level.

9. The combination of claim 1 wherein said signal at said first node is a voltage signal.

10. The combination of claim 1 wherein said signal at said first node is a current signal.

11. The combination of claim 1 comprising impedance means for providing a voltage signal proportional to the main device current at said first node.

12. The combination of claim 11 wherein said impedance means comprises a resistor.

48. The power delivery circuit of claim 11 wherein said impedance means is connected in serial circuit in said one branch.

13. A current detection circuit for use in combination with a current controlling device in a power delivery circuit for supplying load current to a load, the current controlling device being multicellular, with a major current-carrying cellular portion and a minor current-carrying cellular portion, a first main current terminal for connection to a source of power, a gate terminal for receiving a control signal, a second main current terminal connecting the major current-carrying cellular portion, a first auxiliary terminal connected at one end to the minor current-carrying cellular portion so as to provide a current generally proportional to the main device current, and a second auxiliary terminal connected at one end to the major current-carrying cellular portion, the current detection circuit comprising:

first and second branches each for connection at one end to a respective one of said first and said second auxiliary terminals and having means for connection in common at the other end to a reference potential in the power delivery circuit;

said first branch including a first bipolar transistor with its emitter and collector connected in series therein;

said second branch including a second bipolar transistor with its emitter and collector connected in series therein;

said first bipolar transistor operating in a transimpedance mode and being controlled by a bias signal;

said second bipolar transistor having its base shorted to its collector and cross-connected to the base of said first bipolar transistor to provide the respective said bias signal thereto; and

said first branch further including impedance means connected in series circuit with said first bipolar transistor for providing a voltage approximately proportional to the main device current at a node at one end of said impedance means.

14. The current detection circuit of claim 13, wherein said power delivery circuit in which said current detection circuit is for use is connectable to a power supply having a predetermined nominal voltage;

said voltage at said node being proportional to the main device current within about ±

3% of the actual main device current for an operating range including variations with supply voltage of ±

25% of said nominal supply voltage and variations between 100 and 500 in the gains (β

) of said first and second bipolar transistors.

15. The current detection circuit of claim 14 wherein said second branch further includes an other impedance means, said other impedance means being connected between the collector of said second bipolar transistor and said reference potential.

16. A power delivery circuit of the H-bridge type including:

a load leg having two end nodes and means to connect to a load;

a power means for connection to a source of electrical power having a predetermined nominal voltage for supplying current to the load;

a ground means for providing a path for returning load current to the source of electrical power;

a first current path for supplying load current through the load in a first direction comprising a first high potential leg connected between the power means and a first end node of the load leg, and a first low potential leg connected between a second end node of the load leg and the ground means; and

a second current path for supplying load current through the load in a second direction comprising a second high potential leg connected between the power means and the second end node of the load leg, and a second low potential leg connected between the first end node of the load leg and the ground means;

the high and low potential legs each including a respective current switch, each said high potential leg current switch being multicellular with a plurality of terminals, including a first main current terminal connected to the power means, a second main current terminal connecting a majority of device cells to a respective end node of the load leg, a control terminal for controlling the switching state of the switch in response to a control signal, a first auxiliary terminal connected to one end of a minority of switch cells so as to provide a current generally proportional to the main switch current, and a second auxiliary terminal connected at one end to the majority of switch cells;

the power delivery circuit further comprising first and second current detection circuits responsive to electrical conditions in the first and second high potential legs, respectively, for detecting the current level in either of such legs;

each current detection circuit comprising a first branch connected between the first auxiliary terminal and the ground means and including in serial circuit, a resistor providing a voltage at one end approximately proportional to the main switch current and a bias signal-controlled first bipolar transistor, and a second branch connected between the second auxiliary terminal and the ground means and including in serial circuit, a second bipolar transistor, the base of the second transistor being shorted to its collector and being connected to the base of the first transistor for providing a bias signal for the first transistor in the first branch whereby said voltage at said resistor one end is proportional to the actual main switch current within ±

3% for variations in the source voltage in a range of at least ±

25% of said nominal source voltage and variations between 100 and 500 in the gains (β

) of said first and second transistors.

17. The power delivery circuit of claim 16 wherein said first and said second bipolar transistors are formed of matched silicon.

18. The power delivery circuit of claim 16 wherein said second branch further includes a resistor connected between the collector of said second bipolar transistor and said ground means.

19. The power delivery circuit of claim 16 further comprising current turn-off means for turning off at least the current switch in the first or second high potential leg when the respective, associated current detection circuit detects current in excess of a predetermined level in such high potential leg.

20. A power delivery circuit for supplying load current to a load comprising:

(a) a power node for connection to a source of electrical power;

(b) a load node for connection to a load;

(c) a high potential current path for supplying electrical current from the power node to the load node and including a current switch whose switching state is controlled by a control signal on an associated control terminal;

said current switching having first and second main terminals, a first auxiliary terminal which produces a current which is a predetermined fraction of the total current in the high potential current path, and a second auxiliary terminal connected to one of the main terminals of the current switch;

(d) a current detection circuit responsive to an electrical condition of the high potential current path and being for detecting the current level in the high potential current path;

the current detection circuit comprising;

(1) a first branch connected to one of said first and second auxiliary terminals and comprising a first semiconductor device;

(2) a second branch connected to the other of said first and second auxiliary terminals and comprising a second semiconductor device;

(3) said second semiconductor device being interconnected to said first semiconductor device in a current mirror configuration so as to maintain said first and second auxiliary terminals at substantially the same voltage; and

(4) a first node providing a signal approximately proportional to load current.

21. The circuit of claim 20 wherein said first and second semiconductor devices are first and second bipolar transistors respectively with commonly connected base electrodes and the base electrode of said second transistor interconnected to the collector electrode of said second transistor in a current mirror configuration.

22. The circuit of claim 21 wherein said base electrode of said second transistor is shorted to the collector electrode of said second transistor.

23. The circuit of claim 21 wherein said first and second transistors are formed of matched silicon.

24. The circuit of claim 21 wherein the emitter electrode of said first transistor is connected to the first auxiliary terminal and the emitter electrode of said second transistor is connected to the second auxiliary terminal.

25. The circuit of claim 20 wherein said signal at said first node is a voltage signal.

26. The circuit of claim 20 wherein said signal at said first node is a current signal.

27. The circuit of claim 20 comprising impedance means for providing a voltage signal proportional to the main device current at said first node.

28. The circuit of claim 27 wherein said impedance means comprises a resistor.

29. The circuit of claim 24 wherein said impedance means is interconnected to said first branch.

30. The circuit of claim 29 wherein said impedance means comprises a resistor connected to said first branch.

31. A power delivery circuit for supplying load current to a load, comprising:

a power node for connection to a source of electrical power;

a load node for connection to a load;

a high potential current path for supplying electrical current from the power node to the load node and including a current switch whose switching state is controlled by a control signal on an associated control terminal;

said current switch having first and second main terminals, a first auxiliary terminal which produces a current which is a predetermined fraction of the total current in the high potential current path, and a second auxiliary terminal connected to one of the main terminals of the current switch;

a current detection circuit responsive to an electrical condition of the high potential current path and being for detecting the current level in the high potential current path;

the current detection circuit comprising one branch connected between one of the first and second auxiliary terminals and a ground and including a bias signal-controlled transimpedance device and another branch connected between the other of the first and second auxiliary terminals and the ground and providing a bias signal for the transimpedance device in the first branch, and a first node providing a signal approximately proportional to the main device current.

32. The power delivery circuit of claim 31, further comprising current turn-off means for turning off the current switch in the high potential current path when the current detection circuit detects current in excess of a predetermined level in the high potential current path.

33. The power delivery circuit of claim 31, wherein the current switch in the high potential current path comprises a multi-cellular device with a plurality of terminals, including said first main current terminal connected to the power means, said second main current terminal connecting a majority of device cells to a respective end node of the load leg, said first auxiliary terminal connected at one end to a minority of device cells so as to provide a current generally proportional to the main device current, and a second auxiliary terminal connected at one end to the majority of device cells;

and wherein the current detection circuit is responsive to electrical conditions of the first and second auxiliary terminals.

34. The power delivery circuit of claim 31, which further includes a second transimpedance device in said other branch and coupled between said load node and said ground;

said second transimpedance means producing a bias signal which is coupled to said bias signal-controlled transimpedance device.

35. The power delivery circuit of claim 31 wherein said signal at said first node is a voltage signal.

36. The power delivery circuit of claim 31 wherein said signal at said first node is a current signal.

37. The power delivery circuit of claim 31 comprising impedance means for providing a voltage signal proportional to the main device current at said first node.

38. The power delivery circuit of claim 37 wherein said impedance means comprises a resistor.

39. The power delivery circuit of claim 37 wherein said impedance means is connected in serial circuit in said one branch.

40. A power delivery circuit of the H-bridge type including:

a load leg having two end nodes and means to connect to a load;

a power means for connection to a source of electrical power for supplying current to the load;

said power means having a first auxiliary terminal and a second auxiliary terminal;

said first auxiliary terminal producing current which is a predetermined fraction of the total current through said power means;

a ground means for providing a path for returning load current to the source of electrical power;

a first current path for supplying load current through the load in a first direction comprising a first high potential leg connected between the power means and a first end node of the load leg, and a first low potential leg connected between a second end node of the load leg and the ground means; and

a second current path for supplying load current through the load in a second direction comprising a second high potential leg connected between the power means and the second end node of the load leg, and a second low potential leg connected between the first end node of the load leg and the ground means;

the high and low potential legs each including a respective current switch whose switching state is controlled by a control signal on an associated control terminal;

the power delivery circuit further comprising first and second current detection circuits responsive to electrical conditions in the first and second high potential legs, respectively for detecting the current level in either of such legs;

each current detection circuit comprising one branch connected between one of the first and second auxiliary terminals and the ground means and including a bias signal-controlled transimpedance device and another branch connected between the other of the first and second auxiliary terminals and the ground means and providing a bias signal for the transimpedance device in the first branch and a first node providing a signal approximately proportional to the main device current.

41. The power delivery circuit of claim 40 further comprising current turn-off means for turning off at least the current switch in the first or second high potential leg when the respective, associated current detection circuit detects current in excess of the predetermined level in such high potential leg.

42. The power delivery circuit of claim 40, wherein each current switch in the first and second high potential legs comprises a multi-cellular device with a plurality of terminals, including a first main current terminal connected to a power means, a second main current terminal connecting a majority of device cells to a respective end node of the load leg, said first auxiliary terminal connected at one end to a minority of device cells so as to provide a current generally proportional to the main device current, and said second auxiliary terminal connected at one end to the majority of device cells;

and wherein each current detection circuit is responsive to electrical conditions of the first and second auxiliary terminals.

43. The power delivery circuit of claim 40, which further includes a second transimpedance device in said other branch and coupled between said load node and said ground;

said second transimpedance means producing a bias signal which is coupled to said bias signal-controlled transimpedance device.

44. The power delivery circuit of claim 40 wherein said signal at said first node is a voltage signal.

45. The power delivery circuit of claim 40 wherein said signal at said first node is a current signal.

46. The power delivery circuit of claim 40 comprising impedance means for providing a voltage signal proportional to the main device current at said first node.

47. The power delivery circuit of claim 46 wherein said impedance means comprises a resistor.