Starting device and circuit for starting single phase motors

• US 5,247,236 A
• Filed: 11/09/1992
• Issued: 09/21/1993
• Est. Priority Date: 08/31/1989
• Status: Expired due to Term

• Current Assignee: Rectorseal Corporation (CSW Industrials, Inc.)
• Original Assignee: Fritz H. Schroeder
• Inventors: Schroeder, Fritz H.
• Primary Examiner(s): IP, SHIK LUEN PAUL
• Application Number:
  US07/973,635
• Time in Patent Office: 316 Days
• Field of Search: 318/727, 318/728, 318/729, 318/778, 318/784-795, 318/810-811
• US Class Current: 318/794
• CPC Class Codes: H02P 1/445 by using additional capacitors switched at start up

Abstract

An auxiliary capacitance starting device is connected by only two wires to a permanent split capacitor motor. The device includes an auxiliary start capacitor and a control relay which has a set of normally closed contacts, a coil, and a resistor. The auxiliary start capacitor and the normally closed contacts are connected in series and the coil and resistor are connected in series and in parallel with the auxiliary start capacitor and contacts. The free ends of two non-polarized wire leads are interchangeably electrically connected to the start and run windings or the run capacitor of the motor to place the circuit in parallel with the start and run windings or the run capacitor such that the relay coil means becomes energized upon detection of voltage representing full motor speed to open the contacts and break the electrical connection between the auxiliary start capacitor and the start and run windings. The relay coil becomes de-energized upon detection of no voltage to close the contacts to allow the immediate re-application of electrical power to the common and run terminals of the motor. The components and circuitry are enclosed in a housing which may be mounted on a suitable surface in close proximity to the motor.

Claims

1. An auxiliary starting circuit adapted to be connected by only two interchangeable wires to a permanent split capacitor motor having a start winding and a run winding, the auxiliary starting circuit comprising;

an auxiliary start capacitor and normally closed contacts electrically connected in series,

said auxiliary start capacitor and said normally closed contacts adapted to be placed electrically in parallel with the existing start and run windings when the motor is started,

a control relay coil and a resistor electrically connected in series and said series connected control relay coil and said resistor electrically connected in parallel with said auxiliary start capacitor and said normally closed contacts for sensing a voltage rise in the start and run windings of the motor, whereby

said control relay coil becomes energized upon detection of voltage representing full motor speed to open said normally closed contacts and disconnect the electrical connection between said auxiliary start capacitor and the start and run windings of the motor, and

said control relay coil becomes de-energized upon detection of no voltage to close said normally closed contacts and reconnect said auxiliary start capacitor to allow the immediate re-application of electrical power to the common and run terminals of the motor for starting the motor through the auxiliary start circuit.

2. The auxiliary starting circuit according to claim 1 wherein

said series connected auxiliary start capacitor and normally closed contacts and said series connected control relay coil and resistor are adapted to be electrically connected in parallel between the start terminal and run terminal of the motor.

3. The auxiliary starting circuit according to claim 1 wherein

said permanent split capacitor motor includes a run capacitor electrically connected in parallel with the start and run windings of the motor, and

said series connected auxiliary start capacitor and normally closed contacts and said series connected control relay coil and resistor are adapted to be electrically connected in parallel with the run capacitor of the motor.

4. The auxiliary starting circuit according to claim 1 wherein

said control relay is a double pole double throw relay having a first and second set of contacts,

said auxiliary start capacitor is adapted to be placed electrically in parallel with the existing start and run windings through one terminal of said first set of contacts to assist the motor in starting,

said control relay coil is electrically connected in parallel with said auxiliary start capacitor through one terminal of said second set of contacts, and

said resistor is electrically connected in series between said control relay coil and another terminal of said second set of contacts, whereby

said control relay coil becomes energized upon detection of voltage representing full motor speed to open said first set of contacts and disconnect the electrical connection between said auxiliary start capacitor and the start and run windings of the motor, and

simultaneously switch said second set of contacts to complete a circuit through said resistor such that the voltage from the start and run windings is applied to said control relay coil through said resistor, and

said control relay coil becomes de-energized upon detection of no voltage to close said first set of contacts and reconnect said auxiliary start capacitor in parallel and simultaneously switch said second set of contacts to reconnect said control relay coil and disconnect said resistor to allow the immediate re-application of electrical power to the common and run terminals of the motor for starting the motor through the auxiliary start circuit.

5. The auxiliary starting circuit according to claim 1 wherein

said control relay is a double pole double throw relay having a first and second set of contacts,

said auxiliary start capacitor is adapted to be placed electrically in parallel with the existing start and run windings through one terminal of said first set of contacts to assist the motor in starting,

said control relay coil is electrically connected in parallel with said auxiliary start capacitor through one terminal of said second set of contacts, and

said resistor is electrically connected in series between said control relay coil and another terminal of said first set of contacts, whereby

said control relay coil becomes energized upon detection of voltage representing full motor speed to open said second set of contacts and simultaneously switch said first set of contacts to connect said auxiliary start capacitor, said resistor, and said control relay coil in series with one another and in parallel with the start and run windings of the motor such that the voltage from the start and run windings is applied to said auxiliary start capacitor, and said control relay coil through said resistor, whereby

said start capacitor remains in the circuit and functions to assist the run capacitor in starting the motor, and to become part of the voltage dropping circuit along with said resistor to condition the voltage for said control relay coil, and

said control relay coil becomes de-energized upon detection of no voltage to close said second set of contacts and reconnect control relay coil in parallel and simultaneously switch said first set of contacts to disconnect said resistor and reconnect said auxiliary start capacitor in parallel to allow the immediate re-application of electrical power to the common and run terminals of the motor for starting the motor through the auxiliary start circuit.

6. The auxiliary starting circuit according to claim 1 wherein

said control relay is a single pole single throw relay having a set of contacts, and

said resistor is a voltage dropping resistor having a resistance and wattage rating corresponding to the characteristics of said control relay coil such that the voltage drop across said resistor will energize said control relay coil when it reaches its pick-up voltage threshold and still have sufficient voltage drop so as not to exceed the voltage rating of said control relay coil when the voltage across the start and run windings has reached its running level.

8. The starting method according to claim 6 wherein

said control relay coil and one terminal of said normally closed contacts each have a single wire extending therefrom, and

said step of electrically connecting said series connected auxiliary start capacitor and normally closed relay contacts and said series connected control relay coil and resistor in parallel with the start and run windings of the motor comprises connecting either of the wires to the start terminal of the motor and the other wire to the run terminal of the motor.

9. The starting method according to claim 6 wherein

said control relay coil and one terminal of said normally closed contacts each have a single wire extending therefrom,

said permanent split capacitor motor includes a run capacitor electrically connected in parallel with the start and run windings of the motor, and

said step of electrically connecting said series connected auxiliary start capacitor and normally closed relay contacts and said series connected control relay coil and resistor in parallel with the start and run windings of the motor comprises connecting either of the wires to one terminal of the run capacitor and the other wire to another terminal of the run capacitor of the motor.

7. A method for starting a permanent split capacitor motor having a start winding and a run winding through an auxiliary starting circuit comprising the steps of;

electrically connecting an auxiliary start capacitor and the normally closed contacts of a control relay in series,

electrically connecting the coil of said control relay in series with a resistor and connecting said series connected coil and resistor in parallel with said series connected auxiliary start capacitor and normally closed contacts for sensing voltage,

electrically connecting said series connected auxiliary start capacitor and normally closed contacts said series connected control relay coil and resistor in parallel with the start and run windings of the motor, and

applying electrical power to the common and run terminals of the motor, whereby

said control relay coil means becomes energized upon detection of voltage representing full motor speed to open said normally closed contacts and disconnect the electrical connection between said auxiliary start capacitor and the start and run windings, and

said control relay coil becomes de-energized upon detection of no voltage to close said normally closed contacts and reconnect said auxiliary start capacitor to allow the immediate re-application of electrical power to the common and run terminals of the motor for starting the motor through the auxiliary start circuit.

10. An auxiliary starting device adapted to be connected by only two interchangeable wires to a permanent split capacitor motor having a start winding and a run winding, the device comprising;

an auxiliary start capacitor and relay means including a set of normally closed contacts, a control relay coil, and a resistor,

said auxiliary start capacitor and said normally closed contacts electrically connected in series with one another, said control relay coil and said resistor electrically connected in series with one another and connected in parallel with said series connected auxiliary start capacitor and said normally closed contacts,

one element of said normally closed contacts being connected to a first terminal, said auxiliary start capacitor being connected in series between another element of said normally closed contacts and a second terminal, and said series connected control relay coil and resistor being connected between said first terminal and said second terminal and coupled with said normally closed contacts to open said contacts upon a predetermined voltage representing full motor speed,

a first non-polarized wire lead having one end connected to said first terminal and a second non-polarized wire lead having one end connected to said second terminal, and

the free ends of said non-polarized wire leads adapted to be interchangeably electrically connected in parallel with the start and run windings of the motor, whereby

said control relay coil becomes energized upon detection of voltage representing full motor speed to open said normally closed contacts and disconnect the electrical connection between said auxiliary start capacitor and the start and run windings, and

said control relay coil becomes de-energized upon detection of no voltage to close said normally closed contacts and reconnect said auxiliary start capacitor to allow the immediate re-application of electrical power to the common and start terminals of the motor for starting the motor through the auxiliary start circuit.

11. The auxiliary starting device according to claim 10 wherein

the free ends of said first and second wire leads are adapted to be interchangeably electrically connected in parallel to the start terminal and run terminal of the motor.

12. The auxiliary starting device according to claim 10 wherein

the permanent split capacitor motor includes a run capacitor electrically connected in parallel with the start and run windings of the motor, and

the free ends of said first and second wire leads are adapted to be interchangeably electrically connected in parallel with the run capacitor of the motor.

13. The auxiliary starting device according to claim 10 wherein

said auxiliary start capacitor and said control relay coil are interconnected such that said auxiliary start capacitor and said normally closed relay contacts are connected in series and said control relay coil and said resistor are connected in parallel therewith, and

said interconnected auxiliary start capacitor and control relay are mounted within a single housing with said first and second wire leads extending outwardly therefrom.

14. The auxiliary starting device according to claim 13 wherein

said single housing is provided with mounting means for mounting said housing to a suitable surface in close proximity to the motor.