Process and apparatus for heat disinfecting soft contact lenses

• US 5,248,478 A
• Filed: 02/14/1992
• Issued: 09/28/1993
• Est. Priority Date: 04/21/1988
• Status: Expired due to Fees

• Current Assignee: Flexiclave, Inc.
• Original Assignee: Flexiclave, Inc.
• Inventors: Latowicki, Daniel A., Kutner, Barry S., Malech, Kenneth E.
• Primary Examiner(s): Warden, Robert J.
• Assistant Examiner(s): TRAN, HIEN THI
• Application Number:
  US07/835,309
• Time in Patent Office: 592 Days
• Field of Search: 99/DIG. 14, 422/21, 422/28, 422/294, 422/298, 422/299, 422/305, 426/107, 219/10.55 M, 219/10.55 F, 219/10.55 E, 134/901, 206/5.1
• US Class Current: 422/21
• CPC Class Codes: A45C 11/005 Contact lens cases A45C11/046 takes precedence
• CPC Class Codes: A61L 12/066 Microwaves
• CPC Class Codes: A61L 2/12 Microwaves
• CPC Class Codes: A61L 2/20 Gaseous substances, e.g. vapours
• CPC Class Codes: B65D 2581/3489 Microwave reflector, i.e. microwave shield B65D2581/3487 takes precedence
• CPC Class Codes: B65D 2585/545 Contact lenses

Abstract

A process for disinfecting soft contact lenses includes introducing disinfecting solution into a vessel that is at least partially formed of material transparent to microwave electromagnetic radiation, and placing the contact lenses into contact with the disinfecting solution within an interior portion of the vessel which is substantially shielded from microwave electromagnetic radiation. The vessel is closed and then subjected to microwave radiation to heat the disinfecting solution with which the lenses are in contact while the lenses themselves are shielded from the radiation. The radiation continues until the lenses are disinfected. Apparatus in accordance with the invention include the vessel, disinfecting solution and in accordance with one embodiment, lens holder apparatus comprising shielding material defining compartments that are receivable of the contact lenses which are in fluid communication with the surrounding interior of the vessel but which provide microwave radiation shielding.

Claims

1. A process for heat disinfecting soft contact lenses comprising the steps of:

providing a vessel at least partially formed of material transparent to microwave electromagnetic radiation;

introducing a disinfecting solution into said vessel;

placing soft contact lenses within an interior volume portion of said vessel which is substantially shielded from microwave electromagnetic radiation to prevent microwave radiation from contacting said soft contact lenses;

closing said vessel so as to be substantially liquid-tight to thereby form an assembly of said vessel, disinfecting solution and soft contact lenses; and

irradiating said assembly with microwave electromagnetic radiation while said soft contact lenses are shielded from said radiation so that said soft contact lenses are not exposed to said radiation, to heat said disinfecting solution with said soft contact lenses remaining in contact with said disinfecting solution,

whereby said soft contact lenses are disinfected by heat.

2. A process as recited in claim 1 wherein said soft contact lenses are maintained in contact with said disinfecting solution during said irradiating step.

3. A process as recited in claim 1 wherein said vessel comprises a collapsible pouch formed of flexible, vapor-impermeable sheet material transparent to microwave radiation.

4. A process as recited in claim 3 wherein said vapor impermeable sheet material of which said collapsible pouch is formed comprises a laminate of flexible polypropylene and polyester.

5. A process as recited in claim 1 wherein said irradiating step comprises irradiating said assembly to heat said disinfecting solution to a temperature at which it begins to vaporize and continuing said heating step while said soft contact lenses remain in contact with said disinfecting solution.

6. A process as recited in claim 5 wherein said vessel comprises a collapsible pouch formed of flexible vapor-impermeable sheet material transparent to microwave radiation, and wherein said collapsible pouch expands to a visibly apparent distended condition during said irradiating step.

7. A process as recited in claim 5 wherein said vessel comprises a collapsible pouch, and wherein said collapsible pouch expands to a visibly apparent distended condition during said irradiating step under the pressure of vapor produced by heating the disinfecting solution so that it boils.

8. A process as recited in claim 5 including the additional step of venting disinfecting solution vapor produced during said heating step from within said vessel.

9. A process as recited in claim 1 wherein said irradiating step comprises irradiating said assembly with microwave electromagnetic radiation at a power in the range of between about 500 to 1,000 watts.

10. A process as recited in claim 9 wherein said irradiating step comprises irradiating said assembly with microwave electromagnetic radiation at a power of about 700 watts.

11. A process as recited in claim 1 wherein said irradiating step comprises irradiating said assembly with microwave electromagnetic radiation for a time in the range of between about 15 to 60 seconds.

12. A process as recited in claim 11 wherein said irradiating step comprises irradiating said assembly with microwave electromagnetic radiation for a time of about 30 seconds.

13. A process as recited in claim 1 wherein said step of introducing disinfecting solution into said vessel comprises introducing a quantity of disinfecting solution in a range of between about 10 to 40 cubic centimeters.

14. A process as recited in claim 13 wherein said step of introducing disinfecting solution into said vessel comprises introducing a quantity of disinfecting solution of about 20 cubic centimeters.

15. A process as recited in claim 1 wherein,

said step of introducing disinfecting solution into said vessel comprises introducing a quantity of disinfecting solution in a range of between about 10 to 40 cubic centimeters, and wherein

said irradiating step comprises irradiating said assembly with microwave electromagnetic radiation at a power in the range of between 500 to 1,000 watts for a time in the range of between about 15 to 60 seconds.

16. A process as recited in claim 1 wherein said irradiating step is continued to thereby disinfect said disinfecting solution together with said soft contact lenses, and including the further step of sealing said vessel after completion of said irradiating step, and maintaining said soft contact lenses in said disinfecting solution in a disinfected condition protected from recontamination until use.

17. A process as recited in claim 1 wherein said disinfecting solution comprises saline solution.

18. A process as recited in claim 1 wherein said disinfecting solution comprises hydrogen peroxide.

19. A process as recited in claim 1 wherein prior to placing said soft contact lenses in contact with said disinfecting solution, situating said soft contact lenses in holder apparatus, said holder apparatus comprising shielding means for defining said microwave electromagnetic radiation shielded interior volume of portion of said vessel which is receivable of said soft contact lenses and in fluid communication with the surrounding interior of said vessel to permit said lenses to be in contact with said disinfecting solution.

20. A process as recited in claim 19 wherein said shielding means comprises perforated metallic sheet material.