Air bag-containing cover

• US 5,248,532 A
• Filed: 12/07/1990
• Issued: 09/28/1993
• Est. Priority Date: 12/18/1989
• Status: Expired due to Term

• Current Assignee: Takata Corporation (Ningbo Junsheng Investment Group Co., Ltd.)
• Original Assignee: Takata Corporation (Ningbo Junsheng Investment Group Co., Ltd.)
• Inventors: Sawada, Masami, Yoshiyasu, Mitsuo, Zushi, Takayasu
• Primary Examiner(s): Lesmes, George F.
• Assistant Examiner(s): DYE, RENA
• Application Number:
  US07/623,338
• Time in Patent Office: 1,026 Days
• Field of Search: 280/728, 280/731, 280/743, 428/35.2, 428/515, 428/35.4, 428/516, 428/517, 428/519, 428/217, 428/43
• US Class Current: 428/35.2
• CPC Class Codes: B32B 27/08 of synthetic resin
• CPC Class Codes: B60R 21/21656 Steering wheel covers or similar cup-shaped covers
• CPC Class Codes: Y10T 428/1334 Nonself-supporting tubular film or bag [e.g., pouch, envelope, packet, etc.]
• CPC Class Codes: Y10T 428/1341 Contains vapor or gas barrier, polymer derived from vinyl chloride or vinylidene chloride, or polymer containing a vinyl alcohol unit
• CPC Class Codes: Y10T 428/15 Sheet, web, or layer weakened to permit separation through thickness
• CPC Class Codes: Y10T 428/24983 Hardness
• CPC Class Codes: Y10T 428/31913 Monoolefin polymer
• CPC Class Codes: Y10T 428/31917 Next to polyene polymer
• CPC Class Codes: Y10T 428/31924 Including polyene monomers

Abstract

An air bag-containing cover comprising:

a soft surface skin layer made of a thermoplastic polymer containing the following ingredients A, B, C and D:

ingredient A: a hydrogenated derivative of a block copolymer comprising styrene an conjugated diene,

ingredient B: an olefinic resin,

ingredient C: polyisobutylene with a viscosity average molecular weight of not greater than 70,000, and

ingredient D: a hydrocarbon series rubber softening agent with a kinetic viscosity at 40° C. of not greater than 500 cSt and/or polybutene with a number average molecular weight of not greater than 2500, in which blending ratio is:

ingredient A=40 to 80% by weight,

ingredient B=5 to 30% by weight

ingredient C=2 to 30% by weight

ingredient D=0 to 20% by weight, and having a JIS-A hardness according to JIS-K6301 of from 20 to 90, and

a rigid core layer comprising an olefinic resin having a modulus in flexure according to JIS-K7203 of from 1000 to 7000 kg/cm², in which

the core layer has a higher hardness than that of the surface skin layer, and the core layer has a portion for easily bursting the cover upon initiation of the air bag operation.

Claims

1. An air-bag-containing cover comprising:

a soft surface skin layer made of a thermoplastic blended polymeric material containing the following ingredients A, B, C and D;

ingredient A;

a hydrogenated derivative of a block copolymer comprising styrene and conjugated diene,

ingredient B;

an olefinic resin,

ingredient C;

a polyisobutylene with a viscosity average molecular weight of not greater than 70,000, and

ingredient D;

a hydrocarbon series rubber softening agent with a kinetic viscosity at 40°

C. of not greater than 500 cSt and/or polybutene with a number average molecular weight of not greater than 2500, in which blending ratio is;

ingredient A=40 to 80% by weight,

ingredient B=5 to 30% by weight,

ingredient C=2 to 30% by weight

ingredient D=0 to 20% by weight, and having a JIS-A hardness according to JIS-K6301 of from 20 to 90, and

a rigid core layer made of an olefinic resin having a modulus in flexure according to JIS-K7203 of from 1000 to 7000 kg/cm², in which

said core layer has a hardness greater than that of said surface skin layer, and said core layer has a portion for easily bursting the cover upon initiation of the air bag operation.

2. A cover as defined in claim 1, wherein the portion for easily bursting the cover is notch-like formed by thin walled or portions or stitch-like slits disposed linearly.

3. A cover as defined in claim 1, wherein the ingredient A is a hydrogenated derivative of a styrenic block copolymer represented by the general formula:

##STR3## wherein X represents a polymer block of styrene, Y is an elastomeric polymer block of conjugated diene and n is an integer of 1 to 5.

4. A cover as defined in claim 3, wherein the monomer of the conjugated diene for the polymer block Y in each of the formula described above is butadiene or isoprene.

5. A cover as defined in claim 3, wherein the ratio of the styrene block polymer X in the entire block copolymer of the ingredient A is from 5 to 40% by weight.

6. A cover as defined in claim 3, wherein the number average molecular weight of the polymer block X is from 5000 to 125,000 and the number average molecular weight of the polymer block Y is from 15,000 to 250,000.

7. A cover as defined in claim 1, wherein the ingredient B is a homopolymer or copolymer of α

-olefin selected from ethylene, propylene or butene-1.

8. A cover as defined in claim 1, wherein the hydrocarbon series rubber softening agent for the ingredient D is a paraffinic or naphthenic extender oil or process oil.

9. A cover as defined in claim 1, wherein the polybutene of the ingredient D comprises isobutylene and n-butene copolymerized therewith.

10. A cover as defined in claim 1, wherein the surface skin layer has a thickness from 0.5 mm to 10 mm for more than 70% of the surface area of the surface skin layer.

11. A cover as defined in claim 1, wherein the surface skin layer is formed by foaming a skin layer material at a ratio of less than about 3.0 times with an aim of improving the soft feeling and reduction of the weight.

12. A cover as defined in claim 1, wherein the olefinic resin for the core layer is a homopolymer or copolymer of α

-olefin selected from ethylene or propylene.

13. A cover as defined in claim 1, wherein the core layer further includes an additional elastomer formed of an olefinic rubber comprising ethylene and an alpha-olefin.

14. A cover as defined in claim 1, wherein the core layer further includes an additional elastomer, the ratio of the additional elastomer to the total amount of the olefinic resin is less than 60% by weight.

15. A cover as defined in claim 1, wherein the thickness of the core layer is from 0.5 to 5 mm.

16. A cover as defined in claim 1, wherein the surface of the surface skin layer is covered with a coating.

17. A cover as defined in claim 1, wherein said cover has a breaking performance and appearance, which do not substantially change within a temperature between -40°

C. and +80°

C.

18. An air bag device comprising:

a base retainer,

an air bag attached to said base retainer,

an inflator attached to said base retainer so as to inject a gas into the air bag to rapidly develop said air bag, and

a cover for covering the air bag and secured to the base retainer, said cover comprising;

a soft surface skin layer made of a thermoplastic blended polymeric material containing the following ingredients A, B, C and D;

ingredient A;

a hydrogenated derivative of a block copolymer comprising styrene and conjugated diene,

ingredient B;

an olefinic resin,

ingredient C;

a polyisobutylene with a viscosity average molecular weight of not greater than 70,000, and

ingredient D;

a hydrocarbon series rubber softening agent with a kinetic viscosity at 40°

C. of not greater than 500 cSt and/or polybutene with a number average molecular weight of not greater than 2500, in which blending ratio is;

ingredient A=40 to 80% by weight,

ingredient B=5 to 30% by weight,

ingredient C=2 to 30% by weight,

ingredient D=0 to 20% by weight, and

having a JIS-A hardness according to JIS-K6301 of from 20 to 90, and

a rigid core layer made of an olefinic resin having a modulus in flexure according to JIS-K7203 of from 1000 to 7000 kg/cm², in which

said core layer has a hardness greater than that of said surface skin layer, and said core layer has a portion for easily bursting the cover upon initiation of the air bag operation.