D-C arc welding apparatus

• US 5,250,786 A
• Filed: 09/25/1991
• Issued: 10/05/1993
• Est. Priority Date: 09/27/1990
• Status: Expired due to Fees

• Current Assignee: Sawafuji Electric Company Limited
• Original Assignee: Sawafuji Electric Company Limited
• Inventors: Suzuki, Toshimichi, Kikuchi, Shinji, Tanuma, Toshihiko
• Primary Examiner(s): Shaw, Clifford C.
• Application Number:
  US07/766,416
• Time in Patent Office: 741 Days
• Field of Search: 219/130.1, 219/130.4, 219/133, 219/134
• US Class Current: 219/130.32
• CPC Class Codes: B23K 9/1056 by using digital means B23K9/1068 takes precedence
• CPC Class Codes: H02J 9/066 characterised by the use of dynamo-electric machines H02J9/08 takes precedence
• CPC Class Codes: H02M 5/2573 with control circuit
• CPC Class Codes: Y02B 70/30 Systems integrating technologies related to power network operation and communication or information technologies for improving the carbon footprint of the management of residential or tertiary loads, i.e. smart grids as climate change mitigation technology in the buildings sector, including also the last stages of power distribution and the control, monitoring or operating management systems at local level
• CPC Class Codes: Y04S 20/20 End-user application control systems

Abstract

A d-c arc welding apparatus including an engine-driven welder converting the a-c power generated by an engine-driven alternator into d-c power for use as the drive power of the welder, a battery-driven welder using a battery as the drive power of the welder, and a changeover switch for selecting between a high-power mode in which the above-mentioned welding d-c outputs are connected in parallel and fed to the welding apparatus, and a low-power mode in which either of the above-mentioned welding d-c outputs is supplied independently to the welding apparatus.

Claims

1. A welding apparatus comprising:

an engine welder including an alternator means for generating an a-c voltage, said engine welder also including a means for converting said a-c voltage into d-c voltage;

a battery welder including a battery;

changeover means for connecting said engine welder and said battery welder in parallel, said change over means also separately connecting said engine welder to engine welding outputs and said battery welder to battery welding outputs;

switching means for blocking and passing current between a negative terminal of said battery welding outputs and a ground terminal of said battery;

a shunt resistor connected between said switching means and said ground terminal of said battery;

current approximation means for detecting current flowing in said shunt resistor and for generating a welding current waveform substantially representative of a current flowing through said battery welding terminals; and

controller means for controlling said switching element dependent on said welding current waveform.

2. A welding apparatus as set forth in claim 1 wherein said battery welder has a charging means for charging said battery.

3. A welding apparatus as set forth in claim 2 wherein said charging means uses charging power supplied by an external commercial a-c power source.

4. A welding apparatus as set forth in claim 2 wherein said alternator means of said engine welder has a single-phase a-c winding for generating a-c voltage equivalent to said commercial a-c power source to supply charging power to said charging means from said engine welder.

5. A welding apparatus as set forth in claim 2 wherein said charging means has a charging current control means for starting battery charging by one of a start of welding or a throwing of a charging switch, said charging current control means performs normal battery charging when a battery voltage is below a predetermined voltage, and performs trickle charging for a predetermined period after said battery voltage rises above another predetermined voltage.

6. A welding apparatus as set forth in claim 2 wherein said charging means has an overvoltage input protection means for disconnecting an a-c overvoltage immediately when said a-c overvoltage is applied to said charging device.

7. A welding apparatus as set forth in claim 1 further comprising a fan driving means for driving a fan when current higher than a predetermined current value flows in said shunt resistor, and turning off said fan when said current does not flow continuously for more than a predetermined time.

8. A welding apparatus in accordance with claim 1, wherein:

said current approximation means detects said current when said switching element is turned on and said welding current waveform is generated on a basis of said current detected in said shunt resistor; and

a reactor is connected in series with said battery and said battery welding outputs.

9. A welding apparatus in accordance with claim 1, further comprising:

protective means for detecting abnormal current flowing in said shunt resistor and for blocking operation of said switching means.

10. A welding apparatus in accordance with claim 9, wherein:

said protective means includes a shortcircuit current limiting means for blocking said operation of said switching element when a peak value of said current flowing in said shunt resistor exceeds a predetermined value.

11. A welding apparatus in accordance with claim 9, wherein:

said protective means includes a shortcircuit protective timer means for blocking said operation of said switching element when a peak value of said current flowing in said shunt resistor exceeds a predetermined value and exists for more than a predetermined time.

12. A welding apparatus comprising:

a battery welder including a battery and battery welding outputs;

switching means for blocking and passing current between a first terminal of said battery welding outputs and a first terminal of said battery;

a shunt resistor connected between said switching means and said first terminal of said battery;

current approximation means for detecting current flowing in said shunt resistor and for generating a welding current waveform substantially representative of a current flowing through said battery welding terminals;

controller means for controlling said switching element dependent on said welding current waveform;

a shortcircuit current limiting means for blocking operation of said switching element when a peak value of said current flowing in said shunt resistor exceeds a predetermined value; and

a shortcircuit protective timer means for blocking said operation of said switching element when a peak value of said current flowing in said shunt resistor exceeds a predetermined value and exists for more than a predetermined time.