Enveloping device

• US 5,251,425 A
• Filed: 03/11/1992
• Issued: 10/12/1993
• Est. Priority Date: 03/12/1991
• Status: Expired due to Term

• Current Assignee: Kern AG
• Original Assignee: Kern AG
• Inventors: Kern, Peter
• Primary Examiner(s): Sipos, John
• Assistant Examiner(s): Johnson, Linda B.
• Application Number:
  US07/851,009
• Time in Patent Office: 580 Days
• Field of Search: 53/259, 53/284.3, 53/381.5, 53/381.7, 53/460, 53/492, 53/571, 53/569
• US Class Current: 53/460
• CPC Class Codes: B43M 3/045 for envelopes with only one flap
• CPC Class Codes: B65H 3/26 by separators engaging folds, flaps, or projections of articles

Abstract

A device for feeding and stuffing envelopes opens the flap (2) of the bottom envelope (3) of a stack (1) with a rotating opener claw (5, 6, 7 ). As soon as the flap is sufficiently open, it is seized by two rotating transport elements (8, 9) and pressed against two conveyor rollers (10, 11). The opener claws (5, 6, 7) and the conveyor elements (8, 9) are disposed on the same shaft (4), but are supported and driven independently of each other. The opener claws are only operated from a coupling (12) when a packing operation is to be carried out. The conveyor elements (8, 9) and the conveyor rollers (10, 11) run continuously. Two pairs of conveyor rollers (17, 18, 19, 20) convey the envelope towards a packing trap (13). As soon as the flap (2) of the envelope (3) is positioned below a hold down roller (21), the latter begins to descend. Simultaneously, the packing trap (13) begins to pivot towards the envelope and the envelope (3) is drawn onto the packing trap (13). The prepared contents (38) of the envelope are conveyed by transport fingers (34) into the packing trap (13) from the opposite side. Transport fingers (34) push the envelope (3) and contents (38) from the packing trap between conveyor belts (43, 44) and out of the enveloping unit.

Claims

1. An enveloping device comprising:

envelope support means for supporting an upwardly extending stack of envelopes, each envelope having a first and second panel defining an open end, with a flap connected to said second panel on the open end and folded onto the bottom side of the envelope so that the bottom envelope in said stack can be individually stripped therefrom;

at least one flap opening element supported for rotation below and contiguous to said stack of envelopes and engageable with the flap on said bottom envelope for displacing said flap on said bottom envelope a predetermined amount outwardly from said bottom envelope into substantially the plane of said second panel when said at least one flap opening element is rotated;

a packing trap disposed in spaced relation to said support means and having a front end, a rear end, and a shape for opening said open end of said envelope when said envelope is at least partially received thereon from said front end;

a plurality of first rotatable conveyor elements comprising means rotatably mounted on an axis with said flap opening element and proximate said stack of envelopes for receiving said flap on said bottom envelope when displaced said predetermined amount and stripping said bottom envelope from said stack and conveying said stripped envelope in an initial path toward and at least partially onto said packing trap from the front end of said packing trap while maintaining said second panel in the same orientation relative to said first panel and said stack so that said open end of said envelope is opened sufficiently to receive contents therein;

means for pivotally mounting said packing trap for pivotal movement between an envelope receiving position wherein said front end of said packing trap receives thereon said stripped envelope at the open end thereof when said stripped envelope is travelling in said initial path and an envelope discharging position wherein said front end of said packing trap is displaced from said envelope receiving position in said initial path for discharging said stripped envelope from said front end of said packing trap;

contents supporting means adjacent said rear end of said packing trap for supporting contents to be inserted in said opened envelope when positioned on said packing trap;

a contents feeding conveyor engageable with said contents for conveying said contents onto said packing trap and into said envelope thereon through the open end thereof and for displacing said envelope and contents therein from said packing trap at the front end thereof when said packing trap is in said discharging position;

a hold down roller movably mounted adjacent said front end of said packing trap for movement between an envelope engaging position where said packing trap is in said envelope receiving position for guiding said envelope onto said front end of said packing trap, and a retracted position where said hold down roller is disengaged from said stripped envelope when said packing trap is in said discharging position; and

means for operating said packing trap and hold down roller.

2. An enveloping device as claimed in claim 1 wherein:

said means for operating said packing trap and hold down roller comprises cam means and a lever mechanism operated by said cam means and operatively connected to said packing trap and said hold down roller.

3. An enveloping device as claimed in claim 1, wherein:

said plurality of first rotatable conveyor elements comprise a circular element on each side of said at least one flap opening element;

said circular elements and said at least one flap opening element are rotatable about a common axis of rotation;

first drive means is provided for rotating said at least one flap opening element; and

second drive means is provided for rotating said circular elements.

4. An enveloping device as claimed in claim 2, wherein:

said plurality of first rotatable conveyor elements comprise a circular element on each side of said at least one flap opening element;

said circular elements and said at least one flap opening element are rotatable about a common axis of rotation;

first drive means is provided for rotating said at least one flap opening element; and

second drive means is provided for rotating said circular elements.

5. The device as claimed in claim 3 and further comprising:

a first shaft mounted for rotation and operatively engaged with said second drive means for rotation thereby, said at least one flap opening element being rotatably mounted on said first shaft and said circular shaped elements being nonrotatably mounted on said first shaft.

6. The device as claimed in claim 4 and further comprising:

a first shaft mounted for rotation and operatively engaged with said second drive means for rotation thereby, said at least one flap opening element being rotatably mounted on said first shaft and said circular shaped elements being nonrotatably mounted on said first shaft.

7. The device as claimed in claim 3 wherein:

said at least one flap opening element comprises a plurality of circumferentially spaced claw shaped elements integrally mounted for rotation on a common circular path.

8. The device as claimed in claim 6 wherein:

said at least one flap opening element comprises;

a plurality of circumferentially spaced claw shaped elements integrally mounted for rotation on a common circular path.

9. The device as claimed in claim 3 wherein:

said plurality of first rotatable conveyor elements further comprise cooperating conveyor rollers having outer peripheral surfaces adjacent said part circular shaped elements for urging said flap against said part circular shaped elements when said flap is in the open position.

10. The device as claimed in claim 8 wherein:

said plurality of first rotatable conveyor elements further comprise cooperating conveyor rollers having outer peripheral surfaces adjacent with said part circular shaped elements for urging said flap against said part circular shaped elements when said flap is in the open position.

11. The device as claimed in claim 1 and further comprising:

a plurality of second rotatable conveyor rollers rotatably mounted between said first rotatable conveyor elements and said packing trap for engaging opposite sides of said envelope and conveying said envelope to said packing trap.

12. The device as claimed in claim 10 and further comprising:

a plurality of second rotatable conveyor rollers rotatably mounted between said first rotatable conveyor elements and said packing trap for engaging opposite sides of said envelope and conveying said envelope to said packing trap.

13. The device as claimed in claim 1 wherein:

said contents feeding conveyor comprises endless belt means disposed adjacent said contents support means and said packing trap, and finger elements mounted on said endless belt means and projecting outwardly therefrom for engagement with said contents for pushing said contents into said envelope and pushing said envelope and contents therein from said packing trap.

14. The device as claimed in claim 12 wherein:

said contents feeding conveyor comprises endless belt means disposed adjacent said contents support means and said packing trap, and finger elements mounted on said endless belt means and projecting outwardly therefrom for engagement with said contents for pushing said contents into said envelope and pushing said envelope and contents therein from said packing trap.

15. The device as claimed in claim 1 and further comprising:

envelope expanding elements projecting outwardly from said packing trap for engaging with and expanding at least the open end of said stripped envelope when said stripped envelope is mounted on said packing trap.

16. The device as claimed in claim 14 and further comprising:

envelope expanding elements projecting outwardly from said packing trap for engaging with and expanding at least the open end of said stripped envelope when said stripped envelope is at least partially received on said packing trap.

17. The device as claimed in claim 1, and further comprising:

discharge conveyor belt means disposed proximate the front end of said packing trap for receiving and conveying away from said packing trap said envelope and contents therein discharged from said packing trap.

18. The device as claimed in claim 16, and further comprising:

discharge conveyor belt means disposed proximate the front end of said packing trap for receiving and conveying away from said packing trap said envelope and contents therein discharged from said packing trap.

19. The device as claimed in claim 2 wherein said cam means and lever mechanism comprise:

a rotatably mounted cam having a cam surface thereon;

a first lever pivotally mounted adjacent said cam;

a cam follower rotatably mounted on said first lever and engaging said cam surface;

a second lever pivotally mounted proximate said packing trap;

a hold down roller engaging member projecting from said second lever and engaging said hold down roller for moving said hold down roller linearly between said envelope engaging position and said retracted position displaced from said engaging position;

a third lever pivotally mounted adjacent said packing trap and engaging said packing trap for pivoting said packing trap;

a first link member pivotally connected between said first lever and said second lever; and

a second link member pivotally connected between said first lever and said third lever, so that rotation of said cam pivots said first lever to synchronously move said hold down roller and pivot said packing trap for simultaneous movement of said packing trap to said envelope receiving position and said hold down roller to said envelope engaging position and synchronously pivot said packing trap from said envelope receiving position to said discharging position and said hold down roller from said envelope engaging position to said retracted position.

20. A process for feeding and stuffing envelopes comprising:

supporting an upwardly extending stack of envelopes having first and second panels defining an open end, with a flap connected to said second panel on the open end of said envelopes folded under the bottoms of respective envelopes;

rotating a flap opening element around an axis and opening the flap on the bottom envelope of said stack by said flap opening element from the folded position underneath the bottom of said bottom envelope to a position extending outwardly from said open end of said envelope and in substantially the plane of said second panel;

engaging said outwardly extending flap by first rotating conveyor elements comprising means rotatable around said axis, and rotating said rotatable means around said axis for stripping said bottom envelope from said stack of envelopes and feeding said stripped envelope toward a pivotally mounted packing trap having a front end for receiving said stripped envelope;

pivoting said packing trap to an envelope receiving position for receiving at the front end thereof the open end of said envelope;

urging said stripped envelope against said front end of said packing trap in the receiving position thereof to guide said open end of said envelope onto said front end of said packing trap;

feeding said stripped envelope onto said packing trap while maintaining said second panel in the same orientation relative to said first panel and said stack and simultaneously opening at least the open end of said envelope by said packing trap in the receiving position;

pivoting said packing trap to a discharging position wherein said front of said packing trap is displaced from said receiving position;

supporting contents to be inserted in said envelope proximate the other end of said packing trap opposite said front end thereof;

inserting said contents through said open end of said envelope when said packing trap is in said discharging position;

pushing said envelope with said contents therein off of said packing trap from the front end thereof; and

conveying said discharged envelope and contents therein away from said packing trap.