Adjustable foot pedal for industrial sewing machines

• US 5,253,545 A
• Filed: 12/01/1992
• Issued: 10/19/1993
• Est. Priority Date: 12/01/1992
• Status: Expired due to Fees

• Current Assignee: DBH Attachments, Inc.
• Original Assignee: DBH Limited, Inc.
• Inventors: Hunt, Morris D., Ackermann, Carlton H., Barrons, James D.
• Primary Examiner(s): LUONG, VINH
• Application Number:
  US07/983,819
• Time in Patent Office: 322 Days
• Field of Search: 74/560, 74/561, 74/562, 74/562.5, 74/512, 74/513, 248/677
• US Class Current: 74/561
• CPC Class Codes: D05B 69/18 electric , e.g. foot pedals
• CPC Class Codes: G05G 1/405 infinitely adjustable
• CPC Class Codes: Y10T 74/20528 Foot operated
• CPC Class Codes: Y10T 74/20888 Pedals
• CPC Class Codes: Y10T 74/20894 Treadles
• CPC Class Codes: Y10T 74/209 Extension

Abstract

An adjustable foot pedal assembly for control of an industrial machine which is supported by a stand having legs includes a treadle plate rockably mounted on the foot pedal assembly beneath and longitudinal in relation to the stand, for operation of the industrial machine supported by the stand. The foot pedal assembly has a mechanism for selective transverse adjustment of the foot pedal assembly in relation to a longitudinal axis of the stand, connected to the legs of the stand, spacedly in relation to a floor, and a mechanism for selective vertical adjustment of the foot pedal assembly, in relation to the floor, connected to the means for selective transverse adjustment, and a mechanism for selective initial angle of tilt adjustment of the treadle plate.

Claims

1. The combination of an adjustable foot pedal assembly and an industrial machine which is supported by a stand having legs in contact with a support surface;

said foot pedal assembly comprising

a treadle plate rockably mounted on said foot pedal assembly beneath and longitudinally in relation to the stand, for operation of the industrial machine supported by the stand;

means for selective transverse adjustment of said foot pedal assembly in relation to a longitudinal axis of the stand, connected to the legs of the stand, spacedly in relation to the support surface, to thereby permit placement of said treadle plate at a position an optimal distance from an operator of said industrial machine;

means for selective vertical adjustment of said foot pedal assembly, in relation to the support surface, connected to the means for selective transverse adjustment, to thereby permit placement of said treadle plate at a position an optimal height from the support surface for the operator of the machine;

means for selective initial angle of tilt adjustment of said treadle plate;

whereby the height, transverse position and initial angle of tilt of said treadle plate can each be adjusted independently of and irregardless of one another.

2. The combination of claim 1, and further comprising a control panel connected to each of said means for selective adjustment, to thereby permit automatic operation of said adjustable foot pedal assembly.

3. The combination of claim 1, and further comprising at least one air motor connected to said means for selective vertical adjustment to thereby effect smooth vertical movement of said foot pedal assembly and securement thereof in a preselected vertical position.

4. The combination of claim 1, and further comprising means for automatically locking said means for selective transverse adjustment, to thereby ensure that a preselected position of said foot pedal assembly, transversely in relation to the longitudinal axis of the stand, is maintained during operation of the machine supported by the stand.

5. The combination of claim 1, and further comprising means for automatically locking said means for selective initial angle of tilt adjustment, to thereby ensure that a preselected initial angle of tilt of said treadle plate is maintained during operation of the machine.

6. The combination of claim 1, and further comprising a speed control box mechanically connected to said treadle plate and electrically connected to a motor of the machine whereby an operator of the machine can control the speed thereof by depressing or releasing the treadle plate of said foot pedal assembly.

7. The combination of claim 1, wherein said means for selective vertical adjustment comprises a chain drive mechanism.

8. The foot pedal assembly of claim 7, wherein said chain drive mechanism includes a bar upon which said treadle plate is longitudinally and pivotally mounted beneath the stand,

a rigid, rectangular frame connected to the bar upon which said treadle plate is mounted,

vertical slides which are spaced apart and parallel in relation to each other, and fixed within said rigid, rectangular frame,

a threaded shaft having first and second ends and extending therebetween, vertically, rotatably mounted within said rigid rectangular frame, the first end of said threaded shaft being connected to said rigid rectangular frame, and the second end of said threaded shaft having a toothed gear mounted thereon,

a rectangular carriage plate vertically moveably attached to said vertical slides and to said threaded shaft within said vertical frame, and rigidly fixed perpendicularly to said bar upon which said treadle plate is longitudinally and pivotally mounted,

an elongated housing connected longitudinally to said foot pedal assembly between said foot treadle and said rigid, rectangular frame and having first and second opposed ends, the first end extending into said rigid, rectangular frame at a base thereof and being penetrated by said threaded shaft, the toothed gear mounted on said threaded shaft being completely enclosed within said housing,

a continuous chain enclosed entirely within said housing and mounted on the toothed gear of the threaded shaft,

a motor positioned at the second end of said elongated housing, said motor having a rotatable motor shaft which penetrates said housing and is attached to said continuous chain, whereby operation of said motor causes rotation of said threaded shaft, resulting in vertical movement of said carriage plate and said bar rigidly fixed thereto.

9. The combination of claim 1, wherein said means for selective transverse adjustment of said foot pedal assembly comprises a slide mechanism.

10. The combination of claim 9, wherein said slide mechanism comprises

a rigid horizontal frame beneath the stand,

a slide rod secured within the horizontal frame, spacedly and parallel in relation to the floor, and transversely in relation to the longitudinal axis of the stand,

a rigid, flat plate positioned horizontally within the rigid horizontal frame and having a rigid tube fixed to an undersurface thereof, the rigid tube having a bore sized for slidable receipt therein of said slide rod, said rigid, flat plate being connected to said treadle plate for simultaneous movement of said treadle plate as said rigid, flat plate moves transversely in relation to the longitudinal axis of the stand on said slide rod, and

means for effecting transverse movement of said rigid, flat plate operatively connected thereto.

11. The combination of claim 10, wherein said means for effecting transverse movement of said rigid flat plate comprises a first pneumatic cylinder having first and second opposed ends, said first end being connected to said rigid, horizontal frame, and said second end being connected to said rigid, flat plate on the underside thereof, parallel to said slide rod, so that actuation of said first pneumatic cylinder causes corresponding movement of said rigid, flat plate,

an air supply for providing power to said first pneumatic cylinder, and

means for automatically operating said air supply to thereby cause selective transverse adjustment of said foot pedal assembly.

12. The combination of claim 10, and further comprising means for automatically locking said slide mechanism to thereby ensure that a preselected transverse position of said foot pedal assembly is maintained during operation of the machine.

13. The combination of claim 12, wherein said means for automatically locking said slide mechanism is pneumatically controlled.

14. The combination of claim 13, wherein said pneumatically controlled means for automatically locking said slide mechanism comprises a rigid bar having a series of spaced apart apertures formed therein, said rigid bar being fixed transversely within said rigid horizontal frame, parallel to said slide rod, and

a second pneumatic cylinder vertically attached to an upper surface of said rigid, flat plate, said rigid flat plate defining an aperture therein in alignment with which said second pneumatic cylinder is attached and through which a rod within said second pneumatic cylinder can be selectively projected, the aperture in said rigid flat plate passing consecutively over the series of spaced apart apertures formed in said rigid bar, to cause said second pneumatic cylinder to engage a particular one of said series of spaced apart apertures when selective transverse adjustment of said foot pedal assembly is complete, said second pneumatic cylinder also being disengageable to unlock said pneumatic slide mechanism when it is desired to transversely readjust said foot pedal assembly.

15. The adjustable combination of claim 1, wherein said means for selective initial angle of tilt adjustment of said treadle plate rockably mounted on said foot pedal assembly comprises

a flange fixed transversely and perpendicularly to a bottom surface of said treadle plate and having an arced series of spaced apart apertures formed therein,

a fluid cylinder fixed longitudinally to the underside of said treadle plate perpendicularly in relation to said flange, and spacedly from and directed toward said arced series of spaced apart apertures, and means for selectively activating said fluid cylinder when said treadle plate has been adjusted by pressure from a foot to a preselected initial angle of tilt position, to thereby cause said fluid cylinder to engage a coaligned one of said spaced apart apertures, locking said foot treadle in the preselected position.

16. The combination of an adjustable foot pedal assembly and an industrial machine which is supported by a stand having legs in contact with a support surface;

said foot pedal assembly comprising

a treadle plate rockably mounted on said foot pedal assembly beneath and longitudinally in relation to the stand, for operation of the industrial machine supported by the stand;

means for selective transverse adjustment of said foot pedal assembly in relation to a longitudinal axis of the stand, connected to the legs of the stand, spacedly in relation to the support surface;

means for selective initial angle of tilt adjustment of said treadle plate; and

means for selective vertical adjustment of said foot pedal assembly, in relation to the support surface, connected to the means for selective transverse adjustment, wherein said means for selective vertical adjustment comprises a chain drive mechanism which includes a bar upon which said treadle plate is longitudinally and pivotally mounted beneath the stand,

a rigid, rectangular frame connected to the bar upon which said treadle plate is mounted,

vertical slides which are spaced apart and parallel in relation to each other, and fixed within said rigid, rectangular frame,

a threaded shaft having first and second ends and extending therebetween, vertically, rotatably mounted within said rigid rectangular frame, the first end of said threaded shaft being connected to said rigid rectangular frame, and the second end of said threaded shaft having a toothed gear mounted thereon,

a rectangular carriage plate vertically movably attached to said vertical slides and to said threaded shaft within said vertical frame, and rigidly fixed perpendicularly to said bar upon which said treadle plate is longitudinally and pivotally mounted,

an elongated housing connected longitudinally to said foot pedal assembly between said foot treadle and said rigid, rectangular frame and having first and second opposed ends, the first end extending into said rigid, rectangular frame at a base thereof and being penetrated by said threaded shaft, the toothed gear mounted on said threaded shaft being completely enclosed within said housing,

a continuous chain enclosed entirely within said housing and mounted on the toothed gear of the threaded shaft,

a motor positioned at the second end of said elongated housing, said motor having a rotatable motor shaft which penetrates said housing and is attached to said continuous chain, whereby operation of said motor causes rotation of said threaded shaft, resulting in vertical movement of said carriage plate and said bar rigidly fixed thereto.

17. The combination of an adjustable foot pedal assembly and an industrial machine which is supported by a stand having legs in contact with a support surface;

said foot pedal assembly comprising

a treadle plate rockably mounted on said foot pedal assembly beneath and longitudinally in relation to the stand, for operation of the industrial machine supported by the stand;

means for selective transverse adjustment of said foot pedal assembly in relation to a longitudinal axis of the stand, connected to the legs of the stand, spacedly in relation to the support surface;

means for selective vertical adjustment of said foot pedal assembly, in relation to the support surface, connected to the means for selective transverse adjustment; and

means for selective initial angle of tilt adjustment of said treadle plate;

wherein said means for selective transverse adjustment of said foot pedal assembly comprises a slide mechanism which comprises

a rigid horizontal frame beneath the stand,

a slide rod secured within the horizontal frame, spacedly and parallel in relation to the floor, and transversely in relation to the longitudinal axis of the stand,

a rigid, flat plate positioned horizontally within the rigid horizontal frame and having a rigid tube fixed to an undersurface thereof, the rigid tube having a bore sized for slidable receipt therein of said slide rod, said rigid, flat plate being connected to said treadle plate for simultaneous movement of said treadle plate as said rigid, flat plate moves transversely in relation to the longitudinal axis of the stand on said slide rod, and

means for effecting transverse movement of said rigid, flat plate operatively connected thereto.

18. The combination of claim 17, wherein said means for effecting transverse movement of said rigid flat plate comprises a first pneumatic cylinder having first and second opposed ends, said first end being connected to said rigid, horizontal frame, and said second end being connected to said rigid, horizontal frame, and said second end being connected to said rigid, flat plate on the underside thereof, parallel to said slide rod, so that actuation of said first pneumatic cylinder causes corresponding movement of said rigid, flat plate,

an air supply for providing power to said first pneumatic cylinder, and

means for automatically operating said air supply to thereby cause selective transverse adjustment of said foot pedal assembly.

19. The combination of claim 17, and further comprising means for automatically locking said slide mechanism to thereby ensure that a preselected transverse position of said foot pedal assembly is maintained during operation of the machine.

20. The combination of claim 19, wherein said means for automatically locking said slide mechanism is pneumatically controlled.

21. The combination of claim 20, wherein said pneumatically controlled means for automatically locking said slide mechanism comprises a rigid bar having a series of spaced apart apertures formed therein, said rigid bar being fixed transversely within said rigid horizontal frame, parallel to said slide rod, and

a second pneumatic cylinder vertically attached to an upper surface of said rigid, flat plate, said rigid flat plate defining an aperture therein in alignment with which said second pneumatic cylinder is attached and through which a rod within said second pneumatic cylinder can be selectively projected, the aperture in said rigid flat plate passing consecutively over the series of spaced apart apertures formed in said rigid bar, to cause said second pneumatic cylinder to engage a particular one of said series of spaced apart apertures when selective transverse adjustment of said foot pedal assembly is complete, said second pneumatic cylinder also being disengageable to unlock said pneumatic slide mechanism when it is desired to transversely readjust said foot pedal assembly.

22. The combination of an adjustable foot pedal assembly and an industrial machine which is supported by a stand having legs in contact with a support surface;

said foot pedal assembly comprising

a treadle plate rockably mounted on said foot pedal assembly beneath and longitudinally in relation to the stand, for operation of the industrial machine supported by the stand;

means for selective transverse adjustment of said foot pedal assembly in relation to a longitudinal axis of the stand, connected to the legs of the stand, spacedly in relation to the support surface;

means for selective vertical adjustment of said foot pedal assembly, in relation to the support surface, connected to the means for selective transverse adjustment; and

means for selective initial angle of tilt adjustment of said treadle plate,

wherein said means for selective initial angle of tilt adjustment of said treadle plate rockably mounted on said foot pedal assembly comprises

a flange fixed transversely and perpendicularly to a bottom surface of a said treadle plate and having an arced series of spaced apart apertures formed therein,

a fluid cylinder fixed longitudinally to the underside of said treadle plate perpendicularly in relation to said flange, and spacedly from and directed toward said arced series of spaced apart apertures, and means for selectively activating said fluid cylinder when said treadle plate has been adjusted by pressure from a foot to a preselected initial angle of tilt position, to thereby cause said fluid cylinder to engage a coaligned one of said spaced apart apertures, locking said foot treadle in the preselected position.