Low power electronic measuring system

• US 5,254,992 A
• Filed: 10/31/1991
• Issued: 10/19/1993
• Est. Priority Date: 10/31/1991
• Status: Expired due to Fees

• Current Assignee: Fairbanks Inc.
• Original Assignee: Fairbanks Inc.
• Inventors: Saucier, Leon E., Keen, Harry J.
• Primary Examiner(s): Logan, Sharon D.
• Application Number:
  US07/785,539
• Time in Patent Office: 719 Days
• Field of Search: 341/119, 341/110, 341/126, 177/DIG. 3, 177/25.11, 177/25.12, 177/25.13, 177/210 R, 177/211, 307/152
• US Class Current: 341/119
• CPC Class Codes: G01D 3/0365 the undesired influence being measured using a separate sensor, which produces an influence related signal
• CPC Class Codes: G01G 3/142 Circuits specially adapted therefor
• CPC Class Codes: G01R 19/32 Compensating for temperature change
• CPC Class Codes: Y10S 177/03 Digitizers electrical

Abstract

A microprocessor (8) controlled power-saving electronic measuring system is disclosed. A load cell (1) generates an output signal indicative of the magnitude of the load applied to the cell (1). A DC power supply (2) is switched to supply the load cell (1) with power pulses (10) at varying frequencies and duty cycles determinable by the microprocessor (8) to optimize battery life. The microprocessor (8) determines the optimal duty cycle and frequency for the power pulses responsive to desired parameters. The circuitry of the present invention is located in close proximity to a temperature sensor (34) which accurately reads the temperatures of all of the components and compensates for all heat related inaccuracies simultaneously. The microprocessor (8) determines a temperature corrected value for the load cell (1) output via a previously programmed table containing the temperature response characteristics for the load cell (1) and the circuitry. In an over/under indicator mode, segments of the display (36) LED'"'"'s are configured to graphically indicate whether the current weight on the scale is within a desired tolerance. A power saving sleep mode in described in which the system voltage level is reduced, and most of the circuitry is disabled.

Claims

1. In an electronic measuring system comprising measuring transducer means operative when electrically powered to provide an electrical measurement signal output indicative of the magnitude of an entity being measured thereby;

power means for providing power for said measuring system;

control means operating to provide spaced energizing pulses from said power means to said measuring transducer means to cause said transducer means to provide a pulsed electrical measurement signal; and

indicator means operative to receive said electrical measurement signal for providing an indication of the magnitude of the entity being measured at a predetermined resolution;

the improvement comprising microprocessor means for determining an optimal pulse width and interval for each of said energizing pulses in accordance with said predetermined resolution for said measurement signal; and

means operatively connected to said microprocessor means for varying said predetermined resolution, said microprocessor pulse width and interval determining means comprising means for determining an optimal frequency and duty cycle for said predetermined resolution and for varying said frequency and duty cycle in accordance with variations in said predetermined resolution for providing a variable pulse control signal to said control means in accordance with said variations in said predetermined resolution, said control means variably pulsing said measuring transducer means in response to said variable pulse control signal for pulsing said measuring transducer means in accordance with said predetermined resolution at any given time;

whereby said system power is preserved by pulsing said measuring transducer means only when necessary in accordance with said resolution.

2. An improved electronic measuring system in accordance with claim 1 wherein said measuring transducer means comprises a load cell.

3. An improved electronic measuring system in accordance with claim 2 wherein said means for varying said frequency and duty cycle comprises means for increasing the duty cycle in response to increases in said predetermined resolution.

4. An improved electronic measuring system in accordance with claim 3 wherein said means for varying said frequency and duty cycle comprises means for decreasing the duty cycle in response to decreases in said predetermined resolution.

5. An improved electronic measuring system in accordance with claim 2 wherein said means for varying said frequency and duty cycle comprises means for decreasing the duty cycle in response to decreases in said predetermined resolution.

6. An improved electronic measuring system in accordance with claim 1 wherein said means for varying said frequency and duty cycle comprises means for decreasing the duty cycle in response to decreases in said predetermined resolution.

7. An improved electronic measuring system in accordance with claim 1 wherein said means for varying said frequency and duty cycle comprises means for increasing the duty cycle in response to increases in said predetermined resolution.

8. An improved electronic measuring system in accordance with claim 7 wherein said means for varying said frequency and duty cycle comprises means for decreasing the duty cycle in response to decreases in said predetermined resolution.

9. An improved electronic measuring system in accordance with claim 1 further comprising drift correction means operatively connected to said measuring transducer means output for storing any residual voltages which remain between pulses to said measuring transducer means and for subtracting said stored residual voltage from said electrical measurement signal during the next successive pulse from said power means to said measuring transducer means for providing a zero correction for said electrical measurement signal.

10. An improved electronic measuring system in accordance with claim 9 wherein said microprocessor means further comprising means for variably providing a drift correction control signal to said drift correction means in response to variations in said duty cycle for increasing occurrence of said zero corrections in response to increases in said duty cycle.

11. An improved electronic measuring system in accordance with claim 1 further comprising noise filtering means operatively connected to said measuring transducer means output for substantially filtering out any noise content in said electrical measurement signal.

12. An improved electronic measuring system in accordance with claim 1 wherein said electronic measuring system comprises a housing, said indicator means and said measuring transducer means being contained in said housing, said housing further including a common temperature sensing means disposed in close proximity to both said indicator means and said measuring transducer means for simultaneously sensing any heat generated within said housing by said measuring transducer means and said indicator means for enabling temperature compensation therefor in said electrical measurement signal provided to said indicator means.

13. An improved electronic measuring system in accordance with claim 12 wherein said measuring transducer means comprises a load cell.

14. An improved electronic measuring system in accordance with claim 13 wherein said load cell comprises an analog load cell, said indicator means comprising analog-to-digital conversion means for converting said analog electrical measurement signal into a digital display.

15. An improved electronic measuring system in accordance with claim 13 wherein said load cell comprises a digital load cell.

16. An improved electronic measuring system in accordance with claim 1 wherein electronic measuring system comprises a checkweigher, said indicator means comprising over/under indicator means.

17. An improved electronic measuring system in accordance with claim 16 wherein said indicator means comprises visual display means for displaying said magnitude of the entity being measured, said over/under indicator means comprising segmented portions of said visual display means for selectively displaying an over indication, an under indication or an acceptable indication on said visual display means by selectively illuminating said segmented portions.

18. An improved electronic measuring system in accordance with claim 17 wherein said visual display means comprises LCD means.

19. An improved electronic measuring system in accordance with claim 18 wherein said over/under indicator means further comprises means for selectively displaying a moving over/under indication within a predetermined range of values.

20. An improved electronic measuring system in accordance with claim 17 wherein said over/under indicator means further comprises means for selectively displaying a moving over/under indication within a predetermined range of values.

21. An improved electronic measuring system in accordance with claim 1 further comprising spark prevention means for preventing the occurrence of electrical sparking in said measuring system, said electronic measuring system being adapted for use in high explosive environments.

22. An electronic measuring system comprising measuring transducer means operative when electrically powered to provide an electrical measurement signal output indicative of the magnitude of an entity being measured thereby;

indicator means operative to receive said electrical measurement signal for providing a visual display indication with respect to said magnitude of said entity being measured in response to said electrical measurement signal; and

display control means operatively connected between said measuring transducer means and said indicator means for selectively providing a display control signal to said indicator means for controllably providing an over/under visual display indication in a checkweigher mode of said measuring system in response to said electrical measurement signal and a magnitude visual display indication of said magnitude of said entity in a weight display mode of said measuring system in response to said electrical measurement signal, said indicator means comprising visual display means, said visual display means comprising a plurality of selectively illuminable segmented portions for selectively displaying said over/under visual display indication or said magnitude visual display indication in response to said display control signal dependent on said mode of said measurement system, said visual display means selectively illuminating a portion of said segmented portions for providing said over/under indication in said checkweigher mode.

23. An electronic measuring system in accordance with claim 22 wherein said over/under visual display indication comprises a separate over visual display indication, a separate under visual display indication, and a separate acceptable visual display indication, said visual display selectively illuminating different portions of said segmented portions for providing said separate over/under visual display indications in response to said display control signal.

24. An electronic measuring system in accordance with claim 23 wherein said visual display means comprises LCD means.

25. An electronic measuring system in accordance with claim 24 wherein said visual display means further comprises means for selectively displaying a moving over/under visual display indication within a predetermined range of values in said checkweigher mode in response to said display control signal.

26. An electronic measuring system in accordance with claim 22 wherein said visual display means further comprises means for selectively displaying a moving over/under visual display indication within a predetermined range of values in said checkweigher mode in response to said display control signal.

27. An electronic measuring system in accordance with claim 22 further comprising spark prevention means for preventing the occurrence of electrical sparking in said measuring system, said electronic measuring system being adapted for use in high explosive environments.

28. An electronic measuring system in accordance with claim 23 wherein said visual display means further comprises means for selectively displaying a moving over/under visual display indication within a predetermined range of values in said checkweigher mode in response to said display control signal.

29. An electronic measuring system in accordance with claim 22 wherein said visual display means comprises LCD means.