Hybird vehicle cooling system

• US 5,255,733 A
• Filed: 08/10/1992
• Issued: 10/26/1993
• Est. Priority Date: 08/10/1992
• Status: Expired due to Term

• Current Assignee: Ford Global Technologies, LLC (Ford Motor Company)
• Original Assignee: Ford Motor Company
• Inventors: King, Edward T.
• Primary Examiner(s): RIVELL, JOHN A
• Application Number:
  US07/926,626
• Time in Patent Office: 442 Days
• Field of Search: 165/39, 165/41, 123/142.5 R, 123/142.5 E, 180/65.2, 180/65.3, 180/65.4
• US Class Current: 165/299
• CPC Class Codes: B60H 1/004 for vehicles having a combustion engine and electric drive means, e.g. hybrid electric vehicles
• CPC Class Codes: B60K 6/46 Series type
• CPC Class Codes: B60L 50/61 by batteries charged by engine-driven generators, e.g. series hybrid electric vehicles
• CPC Class Codes: F01P 2005/105 Using two or more pumps
• CPC Class Codes: F01P 2005/125 Driving auxiliary pumps electrically
• CPC Class Codes: F01P 2007/146 using valves
• CPC Class Codes: F01P 2025/08 Temperature
• CPC Class Codes: F01P 2025/50 using two or more temperature sensors
• CPC Class Codes: F01P 2050/06 using liquid-to-liquid heat exchangers
• CPC Class Codes: F01P 2050/24 Hybrid vehicles
• CPC Class Codes: F01P 2060/00 Cooling circuits using auxiliaries
• CPC Class Codes: F01P 3/20 Cooling circuits not specific to a single part of engine or machine F01P3/22 takes precedence
• CPC Class Codes: F01P 7/165 characterised by systems with two or more loops
• CPC Class Codes: F02N 19/10 by heating of engine coolants
• CPC Class Codes: Y02T 10/62 Hybrid vehicles
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors

Abstract

A cooling system for a hybrid vehicle consisting of an electrical traction motor for driving the vehicle wheels, electrical energy storage and supply means such as a battery or batteries, alternator/generator, or a combination of the two, for supplying the electrical energy to the motor, and an independently operable ICE auxiliary power unit for driving the alternator/generator and charging the battery or batteries; the cooling system not only cooling the motor, but having flow circuits selectively operable to prewarm the ICE prior to engine start-up, to reduce the output of emissions.

Claims

1. A cooling system for use in a hybrid vehicle having a traction motor drive, a power source therefor, and an internal combustion engine (ICE) operative at times to drive the power source, including a first coolant circulatable through the traction motor for absorbing waste heat therefrom, a second coolant circulatable through the ICE for absorbing waste heat therefrom or adding heat thereto, heat exchanger means connecting the first and second coolants in heat exchanging relationship for at times transferring heat from the first coolant to the second coolant, and temperature responsive means operable during inoperativeness of the ICE and in response to the ICE coolant being below a predetermined temperature to circulate the second coolant through the heat exchanger to scavenge waste heat from the first to second coolant to preheat the ICE.

2. A cooling system as in claim 1, including second heat exchanger means, and second means responsive to operation of the ICE to circulate the second coolant through the second heat exchanger means for the transfer of waste heat from the second coolant thereto.

3. A cooling system as in claim 1, the motor being an electric traction motor, the ICE driving an electrical energy power source for the motor.

4. A cooling system as in claim 1, including electric pump means for circulating the second coolant through the first mentioned heat exchanger means, and thermal control means operable to render operable said electric pump means.

5. A cooling system as in claim 2, the second means including an ICE driven pump for circulating the second coolant through the second heat exchanger, and thermal control means operable to render operable the ICE driven pump.

6. A cooling system as in claim 5, including normally open valve means permitting circulation of the second coolant by the ICE driven pump, and solenoid means operable in response to inoperability of the ICE and the ICE being below the predetermined temperature to close the valve means and permit circulation of the second coolant through the first mentioned heat exchanger.

7. A cooling system for use in a hybrid vehicle having an electrical traction motor drive, a power source therefor, and an ICE operative at times to drive the Power source, including a first coolant circulatable through the traction motor for absorbing waste heat therefrom, a second coolant circulatable through the ICE for absorbing waste heat therefrom or adding heat thereto, heat exchanger means connecting the first and second coolants in heat exchanging relationship for at times transferring heat from the first coolant to the second coolant, second heat exchanger means connectable at times to the ICE second coolant for cooling the same, and control means for circulating the second coolant through the ICE in one path through the second heat exchanger when the ICE is running to divest waste heat therefrom and alternately in a second path through the first mentioned heat exchanger when the ICE is not running to scavenge waste heat from the traction motor first coolant thereto to preheat the ICE coolant.

8. A cooling system as in claim 7, the control means including temperature responsive means connectible to the ICE for sensing the temperature of the ICE, the control means permitting circulation of the second coolant through the first mentioned heat exchanger only when the ICE is below a predetermined temperature.

9. A cooling system as in claim 8, the control means including electric pump means for circulating the second coolant in the second path for the transfer of heat from the first coolant to the second coolant when the engine is not running, and ICE driven pump means for circulating the second coolant in the one path to cool the second coolant when the engine is running.

10. A cooling system as in claim 9, the first and second paths being branches of a main conduit through the ICE, a two position valve means associated with the main conduit and the branches normally biased to one position and movable to the other position for alternately connecting the first and second paths to the main conduit, the first branch path being a first closed loop conduit system through the ICE including the ICE driven pump means and the valve means and the second heat exchanger, the second branch path including a second closed loop conduit system through the ICE including the valve means and the electric pump means and the first mentioned heat exchanger means, and means to move the valve means.

11. A cooling system as in claim 10, including solenoid means connected to the valve means for operating the valve means to one of the two positions.

12. A cooling system as in claim 11, including one-way check valves in each of the paths to prevent circulation of the second coolant in more than one of the paths at a time.

13. A cooling system as in claim 12, wherein the control means is a thermal controller having temperature responsive means connected both to the first mentioned heat exchanger and to the ICE for sensing the temperatures of both the first coolant and the ICE coolant, to activate the electric pump means and solenoid means to move the valve means to permit circulation of the second coolant through the second path so long as the ICE is below a predetermined temperature and not running and the first coolant temperature is greater than the ICE temperature.

14. A cooling system as in claim 13, wherein the power source is an electrical energy generating supply source driven by the ICE.

15. A cooling system as in claim 14, wherein the thermal controller is inoperative when the ICE is running to effect movement of the valve means to permit circulation of the second coolant through the second heat exchanger means while rendering inoperative the electric pump means to prevent circulation of the second coolant through the second path thereby conserving the electrical energy of the hybrid vehicle.

16. A cooling system for a hybrid vehicle having a traction motor having an energy supply input and an output operatively connected to the vehicle to drive the same, an ICE connected to the energy supply to drive the same, a pair of coolant systems, one for the traction motor and one for the ICE, and a heat exchanger interconnected to the coolant systems for the scavenging at times of the waste heat from the traction motor by the coolant of the ICE to prewarm the ICE when the ICE is below a predetermined temperature level and not running.

17. A cooling system for a hybrid vehicle having an electrical traction motor having an output adapted to be connected to the wheels of the vehicle to drive the same, electrical energy input means for charging the motor with electrical energy including an ICE for powering the input means, the ICE having a first cooling system, a second cooling system for the motor, the cooling systems including a heat exchanger connected between the motor and ICE in a manner to transfer the heat output of the motor through the second cooling system to the cooling system of the ICE to preheat the latter when the temperature level of the ICE is below a predetermined level and the ICE is inoperative.